TM42 Termination Press
Order No: TM-690025099
Release Date: 08-08-02
UNCONTROLLED COPY
Page 7 of 49
Revision: H
Revision Date: 01-15-13
General Description
1.1
Description
The 69002-5000 (240V AC Version) and the 69002-
5001(120V AC Version) TM42 Termination Machine is
an electrically operated, single-cycle, flywheel press.
It is designed to provide an effective method of
terminating a wide range of Molex side-feed crimp
terminals to pre-stripped discrete wire and cable.
Production flexibility is obtained through the use of
interchangeable modular terminator dies. These dies
are inexpensive because, unlike a modular applicator,
all crimp height and terminal feed adjustments are
located in the press. The TM42 is ideally suited for
mid-volume, semi-automatic operation.
The TM42 will complete one crimping cycle with each
depression of the foot pedal. Safe operation is
provided by an interlock switch that renders the press
inoperative if the safety guard is removed.
1.2
Features
%
Utilizes Molex TM40, TM42, T2, and FFC
Terminator Dies.
%
Independent conductor and insulation adjustments
with position reference indicators.
%
Bench-mounted unit requires electrical power
only. Meets OSHA safety and noise standards.
European CE rated.
%
Quick-release tooling for fast and simple
changeover. Ability to remove upper crimp tooling
without removing lower die.
%
Ideal for mid-volume and semi-automatic
applications.
%
38.1 mm Stroke, No ram adjustment required.
%
Meets ISO Standards.
%
Flexible external work light.
%
Universal feed adjustment to accept Molex side-
feed terminals.
%
Totally enclosed for operator safety, including a
power interlock switch for the front guard with
“GUARD OPEN” indicator light.
%
Resettable counter for accurate batch-counting.
%
Modular solid-state controls. Power cord and foot
pedal plug in easily.
1.3
Technical Specifications
Dimensions with reel mounted
Width:
540.00mm (21.30”)
Depth:
330.00mm (13.00”)
Height: 1,150.00mm (45.00”)
(Without reel mounted)
Width:
330.00mm (13.00”)
Depth:
330.00mm (13.00”)
Height: 914.00mm (36.00”)
Weight
100kg (220 lbs.) Unpacked
110kg (242 lbs.) Gross
Power Requirements
69002-5001
120V AC, 1Ph, 60 Hz, 5.8/2.9 Amp
Note: Press shipped setup for 120V service.
69002-5000
240V AC, 1Ph, 50 Hz, 3.8 Amp
European CE Rated.
Production Rate
Depending on the operator skill and the wire
length, 2500 terminations per hour maximum.
Flywheel rotation: 210 RPM.
Processing Capability
Up to 4.0mm² of copper conductor in solid or
stranded wire.
Sound Level
Operator will be exposed to less than 85 DB.
1.4
Delivery Check
After removing the packaging band, the top and
sides of the box should lift off easily. Make sure
the following items are included in this package.
Description
Qty
Main press body
1
Reel support assembly
1