molex PremiumGrade Series Specification Sheet Download Page 4

Hand Crimp Tool for MV-396™ Wire-to-Board Crimp Terminals 

Doc No: ATS-638235900 

Release Date: 08-26-10 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: C 

Revision Date: 08-24-12 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

MATCH 

UP MARKS 

FRONT 

BACK 

Figure 9 

 

Locator Replacement 

 
See the parts list on the last page of this 
document for the proper locator order number.  
Follow the steps below to replace the locator. 
 
1.

 

Open the crimp hand tool. 

2.

 

Squeeze gently on the lower area shown in 
Figure 7A with your thumb and index finger.  
The lower tabs of the locator should 
disengage from the hand tool. 

3.

 

Lift and pull away from the hand tool.  The 
top locator hooks should slip out of the top 
slots easily.  See Figure 7A. 

4.

 

To reinstall the new locator, make sure the 
hand tool is in the open position. 

5.

 

Press the red insert down as far as it will go 
as shown in Figure 7B. 

6.

 

Holding onto the lower part of the locator with your 
thumb and index finger, insert the locators top 
hooks (2) into the hand tool top slots. 

7.

 

Rotate the locator down and press the lower tabs 
into the two bottom slots of the hand tool.  To 
secure the locator into place, the lower tabs must 
snap into place on the hand tool frame. 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 
tooling if using the left handed application along with 
the locator.  Follow the steps below: 
 
1.

 

The locator must be removed before reversing the tooling.  

2.

 

Remove the M3 BHCS which is holding the upper tooling. 

3.

 

Flip the upper tooling to the opposite side and replace the M3 BHCS.  Make sure the small markings on the 
front and back of the hand tool frame, match up and are on the outside of the hand tool frame.  See Figure 8 
and 9. 

4.

 

Do the same thing with the lower tooling and tighten 
the M3 screws.  Be sure the small markings line up. 

5.

 

Reinstall the locator by following the Instructions in 
the locator replacement section. 

 
 
 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE 

DOWN POSITION 

Figure 7B 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

Summary of Contents for PremiumGrade Series

Page 1: ... grip handles for comfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant as indicated This tool is RoHS compliant however RoHS compliant is not required SCOPE Products MV 396 3 96 156 Pitch Wire to Board Crimp Terminals 18 20 AWG Terminal Series No Ter...

Page 2: ...0 2 90 3 00 114 118 3 15 124 88 2 19 8 20 0 50 2 90 3 00 114 118 2 95 116 58 8 13 2 CAUTION Install only Molex terminals listed above with this tool Do not crimp hardened objects as damage can occur to the tool or die Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height...

Page 3: ... 4 Release the locator button allowing the locator to return to the crimping position 5 Close the tool handle until the first ratchet position engages See Figure 4 6 Insert the properly stripped wire through the terminal and against the wire stop See Figure 5 7 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release the handles to open the jaws...

Page 4: ...p hooks 2 into the hand tool top slots 7 Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool To secure the locator into place the lower tabs must snap into place on the hand tool frame Right or Left Hand Operation This hand tool has an added feature that can be converted from a right handed application to a left handed application It is necessary to reverse ...

Page 5: ...haracteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing up on the ratchet release lever in the movabl...

Page 6: ...or low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does not certify or re certify hand tools but rather supplies the following guidelin...

Page 7: ...NTROLLED COPY Page 7 of 7 Revision C Revision Date 08 24 12 RATCHET RELEASE LEVER 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63823 5900 Hand Crimp Tool Figure 13 1 63823 5975 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 http www molex com ...

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