molex Impel Operation Manual Download Page 1

Page: 1 / 25

Impel™ Backplane and Daughtercard Tooling

Doc. No: TM-622018899

Release Date: 02-21-14

UNCONTROLLED COPY

Page 1 of 25

Revision: A

Revision Date: 02-21-14

Impel™ Backplane and Daughtercard

Installation and Repair Tooling

Operation Manual

Document No. 62201-8899

Description

Operation

Maintenance

Summary of Contents for Impel

Page 1: ...c No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 1 of 25 Revision A Revision Date 02 21 14 Impel Backplane and Daughtercard Installation and Repair Tooling Operation Manual Document No 6...

Page 2: ...alert against unsafe practices associated with events that could lead to personal injury WARNING WARNING Always wear proper eye protection when Operating or servicing these tools Failure to wear eye...

Page 3: ...tomer s Molex Tools tool Questions with regard to Molex connector products or how to identify the proper tooling and or tooling documentation should be directed to your local Molex personnel or Custom...

Page 4: ...es 6 1 3 Technical Specifications 6 1 4 Delivery Check 6 1 5 Tools 6 1 6 Press Requirements 6 Section 2 7 Installation and Operation 7 2 1 Printed Circuit Board Support 8 2 2 Press Stroke Adjustment 8...

Page 5: ...018899 Release Date 02 21 14 UNCONTROLLED COPY Page 5 of 25 Revision A Revision Date 02 21 14 Section 1 Press Requirements for Impel Connectors 1 1 Description 1 2 Features 1 3 Technical Specification...

Page 6: ...atches the purchase order and no damage has occurred 1 5 Tools A metric hex wrench set will be required to assemble or disassemble tooling mounted in the optional tooling holder Molex Presses Molex do...

Page 7: ...g Doc No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 7 of 25 Revision A Revision Date 02 21 14 Section 2 Installation and Operation 2 1 Printed Circuit Board Support 2 2 Press Stroke Adj...

Page 8: ...the lower material to be certain the pins do not bottom out when inserted at least 5 0mm 0 20 deep 4 Locate two 2 holes on the printed circuit board to use as locating points Mount suitably sized dowe...

Page 9: ...ced on a 25mm wide insertion tool Figure 2 4 shows a typical completed assembly CAUTION Do not over tighten the setscrews this could damage the insertion tool NOTE See Section 4 for details on selecti...

Page 10: ...ies See Figure 2 8 1 Locate the daughtercard connector assembly on the printed circuit board 2 Pre insert the assembly into the board by hand Check for proper seating without contact pins bending unde...

Page 11: ...plane and Daughtercard Tooling Doc No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 11 of 25 Revision A Revision Date 02 21 14 Section 3 Maintenance 3 1 Cleaning 3 2 Lubrication 3 3 Troubl...

Page 12: ...proper safety glasses by the operator and onlookers is required 3 2 Lubrication There is no lubrication required on any of the Impel tooling However presses may have their own requirements for lubric...

Page 13: ...on A Revision Date 02 21 14 Section 4 Available Tools 4 1 Standard Press In Tools Table 4 1 Assembly Tooling for Impel Signal Assemblies Table 4 2 Standard Tool Holders for Molex Press Fit Insertion T...

Page 14: ...cts Insertion Tools Pair Column Product Series Tool Number Width Illustration 2 10 Backplane Header 171745 62201 8984 21 3mm 0 84in Daughtercard Module 171750 62201 8987 19 6mm 0 77in 12 Backplane Hea...

Page 15: ...62201 8946 15 9mm 0 62in Daughtercard Module 171320 62201 8959 15mm 0 59in 10 Backplane Header 171315 62201 8952 19 7mm 0 77in Daughtercard Module 171320 62201 8963 19mm 0 75in 16 Backplane Header 171...

Page 16: ...Backplane Header 171325 62100 9640 17 8mm 0 70in Daughtercard Module 171330 62201 8915 17 8mm 0 70in 8 Backplane Header 171325 62201 8943 23 8mm 0 94in Daughtercard Module 171330 62201 8962 22 8mm 0 9...

Page 17: ...mm 12 0 In Tool Holder 62201 9512 406 4mm 16 0 In TABLE 4 3 Field Repair Tooling for Impel Backplane Headers and Daughtercard Modules Impel Products Repair Tools Pair Column Product Series Tool Number...

Page 18: ...aughtercard Module 1 9mm 171320 TBD Daughtercard Extractor TBD 8 Backplane Header 1 9mm 171315 TBD Backplane Extractor TBD Daughtercard Module 1 9mm 171320 621009770 Daughtercard Extractor 10 Backplan...

Page 19: ...kplane Extractor Daughtercard Module 3mm 171330 TBD Daughtercard Extractor TBD 8 Backplane Header 3mm 171325 62100 9740 Backplane Extractor Daughtercard Module 3mm 171330 TBD Daughtercard Extractor TB...

Page 20: ...bination of signal modules to be inserted 2 Select the proper press in tools from Table 4 1 and Table 4 2 3 Table 4 1 and Table 4 2 shows the tool widths Record the width of each tool selected NOTE Ma...

Page 21: ...ooling Doc No TM 622018899 Release Date 02 21 14 UNCONTROLLED COPY Page 21 of 25 Revision A Revision Date 02 21 14 Section 5 Repair and Replacement 5 1 Backplane Repair Procedure 5 2 Daughtercard Repa...

Page 22: ...ackplane signal pin once it has been removed In addition no more than three pins should be pressed into any plated through hole Replacement pins should be removed from a spare virgin connector Replace...

Page 23: ...nd shield at the tip of the insertion tool and slide the shield so it rests underneath the terminal clamp 2 The ground shield will be guided using the groove located on the insertion tool and should b...

Page 24: ...INSERTION TOOL FLUSH WITH HOUSING Figure 5 6 GROOVES FOR THE GROUND SHIELD 7 Continue pushing the ground shield until the insertion tool and the ground shield shoulder are seated securely to the insi...

Page 25: ...ed into a hole in a pc board so that the terminal pin makes solid electrical contact with the printed circuit board alleviating the need for soldering Flat Platen Press A press in which the upper tool...

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