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CR60622B Hand Crimp Tool for “Mini-Fit” Jr. Terminals 

Doc No.  11-01-0197 

Release Date: 04-08-93 

UNCONTROLLED COPY

 

Page 3 of 5 

Revision: F 

Revision Date: 09-01-05 

 

OPERATION 

 
Open the tool by squeezing the handles together, at the end of the closing stroke, the 
ratchet mechanism will release the handles, and the hand tool will spring open. 
 

Crimping Terminals 

 
1.  Lift the locator blade and place the terminal into the correct die profile (A or B), 

release the locator blade. Not all tools are equipped with a locator or locator 
blade. 

 
 

2.  Partially close the tool until the terminal is held in place, 

(See Figure 1).  If the insulation diameter is too large to 
do this, then place the insulation down into the terminal 
before closing the tool. 

3.  Place a wire into the terminal and up against the locator 

blade, (See Figure 2).  On tools without locators line the 
wire up with the conductor and insulation grips visually. 

4.  Close the tool until the ratchet releases, (See Figure 3). 
5.  Lift the locator blade or wire stop up. 
6.  Carefully remove the crimped terminal. 

 
 
 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible 
for, the following maintenance steps: 
 
1.  Remove dust, moisture and other contaminants with a clean brush, or soft, lint 

free cloth. 

2.  Do not use any abrasive materials that could damage the tool. 
3.  Make certain all pins; pivot points and bearing surfaces are protected with a thin 

coat of high quality machine oil.  Do not oil excessively. 

4.  When tool is not in use, keep the handles closed to prevent objects from 

becoming lodged in the crimping dies, and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or closed

. The tool will open 

easily by lifting the ratchet release lever (See Figure 4). 

Figure 2 

Figure 3 

TERMINAL 

PRE-STRIPPED WIRE 

Figure 1 

Summary of Contents for CR60622B

Page 1: ... release that ensures consistent performance A precision user friendly terminal locator wire stop holds terminals in the proper crimping position SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No AWG mm mm In mm In 5556T 18 24 0 80 0 20 1 30 3 10 051 122 3 00 3 50 118 138 5558T 18 24 0 80 0 20 1 30 3 10 051 122 3 00 3 50 118 138 30490 18 24 0 80 0 20 1 30 3 10 051 122 3 00 3 50 1...

Page 2: ...3 89 0 20 00 X 5558T 20 0 50 0 79 0 89 031 035 1 61 063 57 8 13 00 X 5558T 22 0 35 0 79 0 89 031 035 1 61 063 40 0 9 00 X 5558T 24 0 20 0 79 0 89 031 035 1 61 063 31 1 7 00 X 30490 18 0 80 1 12 1 22 044 048 1 61 063 89 0 20 00 X 30490 20 0 50 0 79 0 89 031 035 1 61 063 57 8 13 00 X 30490 22 0 35 0 79 0 89 031 035 1 61 063 40 0 9 00 X 30490 24 0 20 0 79 0 89 031 035 1 61 063 31 1 7 00 X 44476 1 18 ...

Page 3: ... wire up with the conductor and insulation grips visually 4 Close the tool until the ratchet releases See Figure 3 5 Lift the locator blade or wire stop up 6 Carefully remove the crimped terminal Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft l...

Page 4: ...designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty Hand held crimping tools are intended for low volume prototyping or repair requirements only CAUTION Repetitive use of this tool should be avoided Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height however crim...

Page 5: ...ING LOCATOR BLADE 2 1 M4 X 18LG BHCS 3 PARTS LIST Item Number Order Number Description Quantity 1 11 11 0377 Locator Assembly 1 2 11 11 0324 Spring Main 1 3 11 11 0320 Spring Ratchet 1 Not all tools are equipped with a locator or locator blade Molex Application Tooling Group 1150 E Diehl Road Naperville IL 60563 Tel 630 969 4550 Fax 630 505 0049 Visit our Web site at http www molex com Figure 4 ...

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