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AT-1610 Head Crimp Tool 

Doc No: ATS-640053500 

Release Date: 09-05-05 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: D 

Revision Date: 07-08-16 

Air Powered 

Crimp 

Tool Head

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-3500 

Engineering No. AT 1610 

 

FEATURES 

 

 

Quick-change tool head for the 19279-0001 (AT-200) 

 

A precision user-friendly terminal locator stop holds terminals in the proper crimping position 

 

SCOPE 

Products: Nylon closed end connectors 10 - 18 AWG.  This tool head is intended for use in the 19279-0001 (AT-
200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. 
 

Testing 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  
The following charts show the UL specifications for various wire sizes.  The tensile strength is shown in pounds 
and indicates the minimum acceptable force to break or separate terminal from the conductor.  On this style 
product, only the reading from the smallest wire AWG is used.  See Chart 1. 
 

Wire Size  (AWG)  *UL – 486 C 

18 

10 

16 

15 

14 

25 

12 

35 

10 

40 

 

* UL – 486 C – Closed end connectors and Wire Nuts. 

 
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.  
We will be adding to this list and an up to date copy is available on www.molex.com. 
 

Terminal No.  Terminal Eng No. (REF) 

Wire Size 

Wire Combinations 

AWG 

mm² 

19160-0002 

NC-1610 

10 - 16  (5.00-1.30) 

See Chart 1 

19160-0003 

NC-1610-BA 

10 - 16  (5.00-1.30) 

See Chart 1 

19160-0004 

NC-1610-L 

10 - 16  (5.00-1.30) 

See Chart 1 

19160-0006 

NC-1610-Y 

10 - 16  (5.00-1.30) 

See Chart 1 

19160-0030 

NC-S1610 

10 - 16  (5.00-1.30) 

See Chart 1 

 

 

Summary of Contents for AT 1610

Page 1: ...nections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break or separate terminal from the conductor On this style product only the reading from the smallest wire AWG is used See Chart 1 Wire Size AWG UL 486 C 18 10 16 15 14 25 12 35 10 40 UL 486 C Closed end connectors and Wire Nuts The ...

Page 2: ...1 3 UL CSA Stranded or Solid 1 2 UL CSA Stranded or Solid 1 1 UL CSA Stranded or Solid 3 1 UL CSA Stranded or Solid 3 UL CSA Stranded or Solid 2 3 UL CSA Stranded or Solid 2 2 UL CSA Stranded or Solid 2 1 UL CSA Wire Combinations for Nylon Insulated Closed End Connectors Part No 191600002 NC 1610 Wire Type Wire Gauge AWG Rating 12 14 16 17 18 20 Stranded or Solid 2 UL CSA Stranded or Solid 1 4 UL ...

Page 3: ...e materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively This crimp tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Use a light oil such as 30 weight automotive oil at ...

Page 4: ...X Dimension Conductor Crimp Awg mm Mean Go No Go 10 16 1 30 5 00 120 116 128 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we would repair or exchange the tool free of charge T...

Page 5: ...on Date 07 08 16 3 2 1 Figure 5 6 32 X 1 4 LONG SHCS 4 5 PARTS LIST Item Order No Description Quantity 64005 3500 Crimp Tool Head Figure 5 1 64005 0120 Air Tool Head Nose Mount 1 2 64001 3575 Locator Assembly 1 3 64001 3570 Tooling Kit 1 Tooling Kit Only 4 64001 3501 Conductor Punch 1 5 64001 3502 Conductor Anvil 1 ...

Page 6: ...2 4 1 1 2 2 1 2 Parts List Continued Item Order No Description Quantity 64005 0120 Air Tool Head Nose Mount Figure 6 1 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 2 N A 4 40 by 3 8 Long SHCS 2 3 N A M4 by 12LG Freedrive Pan Head Screw 2 4 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 7: ...r________________________ Date of Manufacture____________________ Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ______________ Technician ______________ Date of Calibration ______________ Calibration should be done every 5 000 cycles or 3 months Tools should be lubricated during this operation Application Tooling Suppor...

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