molex 64005-6400 Specification Sheet Download Page 2

Air Head Crimp Tool for AviKrimp™ Piggyback QD 

Doc. No: ATS-640056400 

Release Date: 03-10-06 

UNCONTROLLED COPY

 

Page 2 of 7 

Revision: C 

Revision Date: 10-07-14 

WIRE 

TERMINAL 

Figure 2 

TERMINAL 

BARREL 

TERMINAL TAB 

TAB LOCATOR 

WIRE 

CONDUCTOR PUNCH 

INSULATION ANVIL 

Figure 3 

INSULATION PUNCH 

CONDUCTOR 

ANVIL 

WIRE STOP BUILT 

INTO TERMINAL 

LOCATOR 

 

Wire Size: 14 – 16 AWG 2.00 – 1.30mm² 

Terminal No.  Terminal Eng. No. (REF)  Terminal No. 

Mylar Tape 

Wire Strip Length  Insulation Diameter Max. 

In. 

mm 

In. 

mm 

19012-0003 

BB-8302 

19012-0004 

.310 

7.94 

.140 

3.56 

19012-0031 

19012-0031 

19012-0032 

.310 

7.94 

.140 

3.56 

19602-0005 

19602-0005 

19602-0011 

.310 

7.94 

.110 

2.79 

 

Wire Size: 18 – 22 AWG 0.80 – 0.35mm² 

Terminal No.  Terminal Eng. No. (REF)  Terminal No. 

Mylar Tape 

Wire Strip Length  Insulation Diameter Max. 

In. 

mm 

In. 

mm 

19012-0001 

AA-8301 

19012-0002 

.310 

7.94 

.120 

3.02 

19012-0029 

19012-0029 

19012-0030 

.310 

7.94 

.110 

2.79 

19602-0004 

19602-0004 

19602-0010 

.310 

7.94 

.110 

2.79 

 

OPERATION 

 
Refer to the instruction manual for the 19279-0001 (AT-200) 
for mounting this crimp tool head. 

 

Crimping Terminals

 

 

Push the terminal onto the Tab Locator all the way to the 
stop in the proper color-coded nest.  The male tab of the 
terminal should be up.  See Figure 1. 

 

The height of the locator may need to be adjusted when 
changing from one terminal size to another.  To do this, 
loosen the locator lock nut, (See Figure 3), and adjust 
height so the tab aligns with the female locator tab.  
Tighten the lock nut. 

 

Insert the wire into the terminal.  Push the terminal and wire onto the tab locator all the way to the stop in 
the proper color-coded nest.  The barrel of the terminal should be up.  See Figure 2. 

 
 
 

 
 
 

 
 
 
 

 
 
 
 

 
 

CAUTION: 

Never operate this tool without the supplied safety shield in place.  Never place fingers in the 

tool nests. 

MALE TAB 

FACING UP 

SAFETY 

SHIELD 

TAB LOCATOR 

Figure 1 

LOCATOR 

JAWS 
OPEN 

Summary of Contents for 64005-6400

Page 1: ...oducts AviKrimp Piggyback Quick Disconnect 10 22 AWG This tool head is intended for use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensi...

Page 2: ...10 7 94 120 3 02 19012 0029 19012 0029 19012 0030 310 7 94 110 2 79 19602 0004 19602 0004 19602 0010 310 7 94 110 2 79 OPERATION Refer to the instruction manual for the 19279 0001 AT 200 for mounting this crimp tool head Crimping Terminals Push the terminal onto the Tab Locator all the way to the stop in the proper color coded nest The male tab of the terminal should be up See Figure 1 The height ...

Page 3: ... crimping without the locator make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product as this will provide higher pull force values Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not ...

Page 4: ...spection Marking AWG mm Mean Go No Go Red 18 22 0 35 0 80 090 086 094 N A Blue 14 16 1 30 2 00 108 104 112 N A Yellow 10 12 3 30 5 00 150 146 156 N A Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should ...

Page 5: ...escription Quantity 64005 6400 Crimp Tool Head Figure 5 1 64005 0000 Basic Air Tool Head 1 2 64001 6275 Locator Assembly 1 3 64001 6470 Tooling Kit 1 Tooling Kit Only 4 64001 6401 Conductor Punch 1 5 64001 6402 Conductor Anvil 1 6 64001 6403 Insulation Punch 1 7 64001 6404 Insulation Anvil 1 8 N A 4mm Diameter by 5 0mm Long Roll Pins 2 9 N A 10 32 by 5 16 Long Cup Point Set Screw 1 Available from ...

Page 6: ...escription Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an industrial supply company such as MSC 1 800 645 7270 Figure 6 3 4 2 2 2 5 1 4 4 2 4 2 2 2 2 2 ...

Page 7: ..._________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ____________ Range Conductor Nest 2 ____________ Actual ____________ Range Conductor Nest 3 ____________ Actual ____________ Technician _______________________ Date of Calibration __________________ Calibration...

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