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Hand Crimp Tool Quick Disconnect, Female Crimp Terminals 

Doc No: ATS-638279300 

Release Date: 12-02-15

 

UNCONTROLLED COPY

 

Page 3 of 7 

Revision: B 

Revision Date: 02-08-21 

TERMINAL 

WIRE AGAINST 

THE WIRE STOP 

WIRE 

LOCATOR 

Figure 3 

PRE-STRIPPED 

WIRE 

TERMINAL 

RELEASE THE 

LEVER 

OPERATION 

 
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet 
mechanism will release the handles and the hand tool will spring open. See Figure 1. 
 
Crimping Terminals 
 

1.

 

Select the desired terminal listed in the 
preceding charts.  

2.

 

Push the wire stop lever on the side of the 
hand tool to raise the wire stop up before 
inserting the terminal in the hand tool. See 
Figure 2. 

3.

 

With the wire stop lever pushed in, load the 
terminal into the proper nest opening marked 
with the wire gauge on the hand tool. See 
Figure 2. 

4.

 

Next release the wire stop lever, allowing the 
wire stop to return to the crimping position. 

5.

 

Insert the properly stripped wire through the 
terminal and against the wire stop. See Figure 
3. 

 
 
 
 
 
 
 
 
 
 
 
 

6.

 

Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been 
completed. Release the handles to open the jaws. See Figure 4. 

 

Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.  

 

7.

 

Push the wire stop lever in to raise the wire stop up and remove 
the crimped terminal from the locator by lifting up and then pulling 
the wire out. 

8.

 

Visually inspect the crimped terminal for proper crimp location. 

 

 

 

HANDLES 

OPEN 

Figure 1 

INSERT 

TEMINAL 

PUSH 

LEVER TO 

RAISE WIRE 

STOP 

Figure 2 

SQUEEZE 

HANDLES 

TOGETHER 

LEVER 

UP 

Figure 4 

Summary of Contents for 63827-9300

Page 1: ... compliant When crimping to AWG type wires use tool 63811 1500 or 63811 1600 SCOPE Products Mini Fit Sr Male and Female Terminals crimped to 5mm2 and 6mm2 wire Terminal Series No Terminal Order No 3 Wire Size Insulation Diameter Strip Length IPC WHMA A 620 1 Terminal 2 mm Construction mm In mm In mm In 42815 42815 0010 42815 0012 42815 0011 42815 0019 6 37 x 0 45mm 4 00 4 20 157 165 3 50 5 30 0 14...

Page 2: ...97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X 42817 5 2 97 3 07 117 121 3 95 155 5 60 0 22 290 65 X 6 3 10 3 30 122 130 4 00 157 5 10 0 20 320 72 X Tool Qualification Notes 1 Pull force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp CAUTION Install only Molex terminals listed...

Page 3: ...op lever pushed in load the terminal into the proper nest opening marked with the wire gauge on the hand tool See Figure 2 4 Next release the wire stop lever allowing the wire stop to return to the crimping position 5 Insert the properly stripped wire through the terminal and against the wire stop See Figure 3 6 Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has...

Page 4: ... to align upper and lower tooling together Tighten the M4 screws and continue squeezing the tool handles until the hand tool swings open 8 Reinstall the locator by following the instructions in the locator replacement section MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps See Figure 6 1 Un snap the 2 Snap On plastic...

Page 5: ...CW to increase handle force 4 To decrease handle force turn the eccentric axle clockwise CW 5 Line up the setting wheel matching the flat side with the flat edge of the axle so the wheel notch will drop onto the roll pin The numbers will display higher 6 Re install the M3 washer and M3 screw 7 Re crimp a new sample and check the crimp specifications or conduct a pull test after tool handle preload...

Page 6: ...tion at all times 4 Use only the Molex terminals specified for crimping with this tool CERTIFICATION Molex does not certify or re certify hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only See the Molex website for the Quality Crimp Handbook for more information on pull testing If the tool does not meet minimum p...

Page 7: ...mber Order Number Description Quantity REF 63827 9300 Hand Crimp Tool Figure 9 1 63827 9375 Locator Assembly 1 2 63810 0105 Spring Ratchet 1 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other tr...

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