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Hand Crimp Tool for Solder Right In-Board Terminals 

Doc No: ATS-6382732HM 

Release Date: 08-05-14 

UNCONTROLLED COPY

 

Page 4 of 6 

Revision: A 

Revision Date: 08-05-14 

 

Miscrimps or Jams 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 6. 

 

Warranty

 

This tool is for electrical terminal crimping purposes only.  This tool is made of the best quality materials.  All vital 
components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

CAUTIONS: 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

Applications for the Modular Crimp Head 

 

WARNING

NEVER

 

operate, service, install, or adjust this Modular Crimp Head without proper instruction and 

without first reading and understanding the instructions in the proper Manual or Specification Sheet.  See Chart 
below for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Disconnect the power 

by unplugging or turn off the Actuator from its power source. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

Summary of Contents for 63827-3200

Page 1: ...dling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Solder Right In Board Terminals 22 24AWG...

Page 2: ...information on crimping and crimp testing 6 Molex does not certify crimp hand tools OPERATION Open the tool by squeezing the handles together at the end of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Preparing Terminals for Crimping The terminals must be cut from the reel as shown See Figure 2 The carrier strip hole is used to assist in load...

Page 3: ... from the crimping area onto certain terminations may affect the electrical characteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Pull Test Procedure Pull testing is to be done with no influence from the insulation crimp Pull testing can be done by the following steps 1...

Page 4: ...f this tool should be avoided CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool CAUTION Molex crimp s...

Page 5: ... Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 3270 63816 0000 Hand Crimp Frame Short N A N A 3 63816 0050 Hand Crimp Frame Long N A N A 3 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 4 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 4 63816 0100 Air Power Tool 63816 0700 Air ...

Page 6: ...EASE LEVER HANDLE SPRING CRIMPING SPRING 2 3 6 4 Figure 6 2 5 1 M4 X 20mm LONG BHCS 2 PARTS LIST Item Order Number Description Quantity 1 63827 3270 Modular Crimp Head 1 Ref 2 63816 0000 Hand Crimp Frame Short 1 Ref 3 63827 3275 Locator Plate 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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