Hand Crimp Tool for 1.78mm (.070") Tab Female Crimp Terminals
Doc No: ATS-6382704HM
Release Date: 09-13-13
UNCONTROLLED COPY
Page 2 of 6
Revision: A
Revision Date: 09-13-13
▲
Insulation Crimp Note
:
Due to the terminal’s insulation grip design and/or
insulation diameter range, this tool uses “overlap” form
geometry in the insulation punch. This produces an
overlap insulation crimp (A620 – compliant). While the
insulation punch profile may appear “lopsided”, this is
a normal condition for this tool. See figure to the right.
(Some tools with multiple crimp pockets may not have
the “overlap” profile on all pockets).
CRIMP SPECIFICATIONS:
Terminal Series No.
Bell mouth
●
Conductor Brush
Bend up Bend Down Twist Roll
mm
In.
mm
In.
Degree
Degree
35028
0.20-0.50 .008-.020 0.00-1.00 0.00-.040
3
3
3
5
●
Not to exceed above the conductor crimp height.
After crimping, the conductor profiles should measure the following
♦
.
Terminal Series No.
Wire Size
♦
Conductor
♦
Profile
Crimp Height
Crimp Width
AWG mm
2
mm
In.
mm
In.
20 16 18
35028
20
0.52 1.25-1.32 .049-.051 2.5-2.4 .098-.095 X
18
0.82 1.33-1.40 .052-.055 2.5-2.4 .098-.095
X
16
1.31 1.40-1.48 .055-.058 2.5-2.4 .098-.095
X
Terminal
Series No.
Wire Size Insulation Diameter
Insulation
Pull Force
Minimum
Crimp Height
Crimp Width
mm
2
mm
In.
mm
In.
mm
In.
N
Lb.
35028
20
1.75
.069
2.75-2.95 .108-.116 3.10-3.35 .122-.132 58.6 13.2
18
2.03
.080
2.95-3.15 .116-.124 3.25-3.35 .128-.132 107.5 24.2
16
2.41
.095
3.00-3.30 .118-.130 3.25-3.35 .128-.132 127.1 28.6
♦
For 14 AWG and double wire applicators- See hand tool 63827-0500.
Tool Qualification Notes:
1.
Pull Force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
Notes:
1.
This tool should only be used for the terminals and wire gauges specified on this sheet.
2.
This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3.
This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4.
Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
