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Tool Kit for CSP 6.3 Receptacle Terminal 

Doc No: ATS-6382557HM  Release Date: 07-31-12 

UNCONTROLLED COPY

 

Page 4 of 8 

Revision: A 

Revision Date: 07-31-12 

Figure 6 

WIRE IN TERMINAL 

JAWS 

PARTIALLY 

CLOSED 

WIRE AGAINST 

WIRE STOP 

HANDLE 

OPEN 

LOCATOR 

CLOSED 

Figure 5 

TERMINAL 

PUSH HERE TO 

OPEN WIRE STOP 

 

Crimping Terminals 

1.

 

Select the desired terminal listed in the preceding charts. 

2.

 

Turn the Locator Lock Latch down to unlock.  See Figure 3. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
3.

 

Swing the terminal locator away from the crimp tool shown in Figure 4.  Some terminals with large insulation 
grips may interfere with the crimp tooling when swinging the locator into position.  The terminal must then be 
loaded into the locator in the closed/crimp 
position.  See Figure 5. 

4.

 

Press down on the wire stop on the locator as 
shown in Figure1.  Insert the proper terminal 
into the proper nest opening.  Make sure when 
choosing the nest opening, it will correspond 
with the A, B or C profile on the hand tool. 

5.

 

Return the locator to its original position. 

6.

 

Turn the Locator Lock Latch up to lock.  Make 
sure that the terminal is visually centered over 
the punch. 

7.

 

Insert the proper wire over the terminal. 

8.

 

Gently touch the wire stop with the end of the 
wire.  See Figure 6 and 7. 

9.

 

Compress the terminal by squeezing the tool 
handles until the ratchet mechanism cycle has 
been completed.  Release handles to open the 
jaws. 

10.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

11.

 

Visually inspect the crimped terminal for proper crimp location. 

 

Note

: The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

For the Battery Power Tool: 

1.

 

Cycle the Battery Power Tool to crimp the terminal to the wire. 

2.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

3.

 

Visually inspect the crimped terminal for proper crimp location. 

Figure 7 

WIRE 

INSULATION 

PUNCH 

CONDUCTOR ANVIL 

LOCATOR 

INSULATION 

ANVIL 

WIRES AGAINST 

LOCATOR STOP 

CONDUCTOR 

PUNCH 

TERMINAL 

Summary of Contents for 63825-5700

Page 1: ... handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products CSP 6 3 Receptacle Terminal 1 00mm 2...

Page 2: ... 1 00 1 77 1 83 070 072 2 78 2 84 109 112 X 2 00 2 02 2 08 080 082 2 78 2 84 109 112 X 2 50 2 12 2 18 083 086 2 78 2 84 109 112 X Terminal Series No Wire Size Insulation Crimp Pull Force Minimum Height Width Maximum mm2 mm In mm In N Lb 98891 1 00 2 50 2 70 098 106 4 41 4 61 174 181 120 0 26 96 2 00 2 95 3 15 116 124 4 41 4 61 174 181 180 0 40 44 2 50 3 20 3 40 126 134 4 41 4 61 174 181 210 0 47 1...

Page 3: ...all the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow the steps below to install or replace the locator See Figure 2 To install the locator 1 Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locator 1 ...

Page 4: ... its original position 6 Turn the Locator Lock Latch up to lock Make sure that the terminal is visually centered over the punch 7 Insert the proper wire over the terminal 8 Gently touch the wire stop with the end of the wire See Figure 6 and 7 9 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the cr...

Page 5: ...ially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period o...

Page 6: ...No Adapter Description Figure No 63825 5770 63810 1050 Hand Crimp Frame Short N A N A 9 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits o...

Page 7: ...te 07 31 12 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63825 5770 Tool Kit with Locator 1 3 63823 0573 Locator Base 1 4 63825 5775 Locator only REF ...

Page 8: ...ED COPY Page 8 of 8 Revision A Revision Date 07 31 12 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 5770 63825 5770 Tool Kit 1 http www molex com ...

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