background image

Distributor of Molex Connector Corporation: Excellent Integrated System Limited

Datasheet of 0638255500 - HAND CRIMP TOOL 
Contact us: [email protected] Website: www.integrated-circuit.com

Hand Crimp Tool for 1.80mm (.071") PC Board Crimp Terminals 

Doc No: ATS-638255500 

Release Date: 09-05-12 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 09-05-12 

Figure 8 

PUSH ON 

HANDLE 

JAWS OPEN 

PULL OPEN 

TOOLING 

TOOLING 

M3 BHCS 

 
8.

 

Remove the crimped terminal from the terminal 
locator by pulling on the wire. 

9.

 

Visually inspect the crimped terminal for proper 
crimp location. 

10.

 

On some large O.D. wires, it may not be possible 
to insert the wire with the tool partially closed.  
Those wires should be inserted with the hand tool 
in the open position.  Insert the wire above the 
terminal in the punch and against the wire stop 
then close the tool.  See Figure 6. 

 

Locator Replacement 

 
See the parts list on the last page of this document 
for the proper locator order number.  Follow the 
steps below to replace the locator. 
 
1.

 

Open the crimp hand tool. 

2.

 

Squeeze gently on the lower area shown in 
Figure 7A with your thumb and index finger.  
The lower tabs of the locator should disengage 
from the hand tool. 

3.

 

Lift and pull away from the hand tool.  The top 
locator hooks should slip out of the top slots 
easily.  See Figure 7A. 

4.

 

To reinstall the new locator, make sure the hand 
tool is in the open position. 

5.

 

Press the red insert down as far as it will go as 
shown in Figure 7B. 

6.

 

Holding onto the lower part of the locator with 
your thumb and index finger, insert the locators 
top hooks (2) into the hand tool top slots. 

7.

 

Rotate the locator down and press the lower tabs 
into the two bottom slots of the hand tool.  To 
secure the locator into place, the lower tabs must 
snap into place on the hand tool frame. 

 

Right or Left Hand Operation 

 
This hand tool has an added feature that can be 
converted from a right handed application to a left 
handed application.  It is necessary to reverse the 
tooling if using the left handed application along with 
the locator.  Follow the steps below: 
 
1.

 

The locator must be removed before reversing the 
tooling. 

TERMINAL 

Figure 6

 

WIRE 

WIRE STOP 

SQUEEZE 

HERE 

SQUEEZE 

HERE 

LOCATOR 

Figure 7A 

TOP HOOKS 

TOP SLOTS OF 

HANDTOOL 

LOWER TABS 

MAKE SURE 

CENTER OF LOCATOR 

IS IN THE 

DOWN POSITION 

Figure 7B 

                               5 / 8

                               5 / 8

Summary of Contents for 63825-5500

Page 1: ...ent Integrated System Limited Stocking Distributor Stocking Distributor Click to view price real time Inventory Delivery Lifecycle Information Click to view price real time Inventory Delivery Lifecycle Information Molex Connector Corporation Molex Connector Corporation 0638255500 0638255500 For any questions you can email us directly For any questions you can email us directly sales integrated cir...

Page 2: ...ation Sheet Order No 63825 5500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC WHMA A 620 Class 2 compliant This tool is RoHS compliant however RoHS compliant is not required...

Page 3: ...6 35740 22 0 35 1 10 1 20 043 047 1 45 057 2 05 081 2 10 083 39 2 8 7 X 24 0 20 1 00 1 10 039 043 1 45 057 1 85 073 2 10 083 29 4 6 5 X 26 0 12 0 90 1 00 035 039 1 45 057 1 80 071 2 10 083 19 6 4 4 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided...

Page 4: ...tion With the locator attached push the locator button on the back of the hand tool to bring the locator forward through the tooling See Figure 2 3 While holding the locator button in load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling See Figure 3 4 Release the locator button allowing the locator to return to the crim...

Page 5: ...ently on the lower area shown in Figure 7A with your thumb and index finger The lower tabs of the locator should disengage from the hand tool 3 Lift and pull away from the hand tool The top locator hooks should slip out of the top slots easily See Figure 7A 4 To reinstall the new locator make sure the hand tool is in the open position 5 Press the red insert down as far as it will go as shown in Fi...

Page 6: ...ively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand tool particularly from crimping area Oil transferred from the crimping are...

Page 7: ... not be applicable to altered misused or damaged tools This tool is designed for hand use only Any clamping fixturing or use of handle extensions voids this warranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT intended for production use Repetitive us...

Page 8: ...rd Crimp Terminals Doc No ATS 638255500 Release Date 09 05 12 UNCONTROLLED COPY Page 7 of 7 Revision A Revision Date 09 05 12 2 Figure 13 1 3 PARTS LIST Item Number Order Number Description Quantity REF 63825 5500 Hand Crimp Tool Figure 13 1 63825 5575 Locator Assembly 1 2 63810 0104 Spring Return 1 3 63810 0105 Spring Ratchet 1 Visit our Web site at http www molex com Powered by TCPDF www tcpdf o...

Reviews: