molex 63825-4900 Specification Sheet Download Page 5

Tool Kit for MP-Lock™ Female Terminal 

Doc No: ATS-6382549HM  Release Date: 01-22-13 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: A 

Revision Date: 01-22-13 

Figure 9 

RETRACTOR 

SLIDE 

 
1.

 

Remove dust, moisture and other contaminants 
with a clean brush, or soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could 
damage the tool. 

3.

 

Make certain all pins; pivot points and bearing 
surfaces in the tool head are protected with a thin 
coat of high quality machine oil.  Do not oil 
excessively.  The use of light oil, such as 30 weight 
automotive oil, every 5,000 crimps or monthly, will 
significantly enhance the tool life and ensure a 
stable calibration.  See Figure 8A or 8B for 
lubrication points. 

4.

 

Store the tool in a clean and dry area when not in 
use. 

 

Miscrimps or Jams (Crimp Hand Tools Only) 

(See Figure 12) 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 12. 

 

Miscrimps or Jams (Battery Powered Tools) 

(See Figure 9) 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do 

Not

 force the power head open or closed.

  The ram can be retracted before the 

crimping cycle is complete.  To do this push the retractor slide towards the battery.  
See Figure 9. 
 

Warranty 

This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

 

Figure 8B 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 8A 

Summary of Contents for 63825-4900

Page 1: ...e easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 as indicated and RoHS compliant SCOPE Products 187 MP Lock Female Terminal for 14 20 AWG 2 20 0 50mm Metal Strip Terminal S...

Page 2: ...40 051 055 196 12 44 09 X 18 0 80 1 14 1 24 045 049 117 70 26 46 X 20 0 50 1 04 1 14 041 045 68 64 15 43 X To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended Profile A 14 3 35 3 60mm 132 142 in Profile B 16 3 14 3 35mm 124 132 in Profile C 18 2 75 2 90mm 108 114 in Profile D 20 3 00 3 25mm 118 128 in Tool Qualification Notes 1 Pull Force shou...

Page 3: ...r with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the clo...

Page 4: ...t the proper wire over the terminal 9 Gently touch the wire stop with the end of the wire See Figure 6 and 7 10 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 11 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be ...

Page 5: ... 9 Should this tool ever become stuck or jammed in a partially closed position Do Not force the power head open or closed The ram can be retracted before the crimping cycle is complete To do this push the retractor slide towards the battery See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components ...

Page 6: ...is Tool Kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63825 4970 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery P...

Page 7: ...Revision Date 01 22 13 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Short 1 2 63825 4970 Tool Kit with Locator 1 3 63825 4975 Locator only REF ...

Page 8: ...Revision A Revision Date 01 22 13 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 4970 63825 4970 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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