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Tool Kit for MP-Lock™ Female Terminal 

Doc No: ATS-6382548HM  Release Date: 07-23-12 

UNCONTROLLED COPY

 

Page 6 of 8 

Revision: A 

Revision Date: 07-23-12 

 

Certification 

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools. 

 

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This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

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When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

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This tool is very difficult to disassemble and reassemble.  Customer repair is not recommended. 

 

The chart below shows all applications for this Tool Kit. 

Tool Kit 

Order No. 

Tool 

Order no. 

Tool 

Description 

Power Head 

Order No. 

Adapter 

Description 

Figure 

No. 

63825-4870 

63810-1050  Hand Crimp Frame (Short) 

N/A 

N/A 

10 

63810-1000  Hand Crimp Frame (Long) 

N/A 

N/A 

10 

63816-0200  Battery Power Tool (110 V)  63816-0300  Power Crimp Head 

11 

63816-0250  Battery Power Tool (220 V)  63816-0300  Power Crimp Head 

11 

 

Applications for the Tool Kit 

Hand Crimp Tool 

Battery Powered Tool 

 

 

Figure 10 

Figure 11 

 

WARNING

NEVER

 

operate service, install tool kits, or adjust the Power Crimp Head without proper instruction 

and without first reading and understanding the instructions in the proper Manual or Specification Sheet.  See 
Chart above for the correct Manual or Specification Sheet. 

 

WARNING

NEVER

 

install tooling or service this tool while it is into any power source.  Make sure the power is 

turned off. 

 

CAUTION: 

Keep fingers away from the crimping area when operating this tool.  It may cause severe injury. 

 

CAUTION: 

Wear safety glasses when operating or serving this tool. 

 

 

POWER 

CRIMP 

HEAD 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

TOOLING KIT 

HAND CRIMP 

FRAME LONG 

AND SHORT

 

TOOLING KIT 

Summary of Contents for 63825-4800

Page 1: ...ol kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 as indicated and RoHS compliant SCOPE Products MP Lock Female Terminal for 20 26 AWG 0 50 0 13mm Metal Strip Term...

Page 2: ...6 1 06 038 042 49 0 11 0 X 24 0 20 0 89 0 99 035 039 29 4 6 6 X 26 012 0 85 0 95 033 037 19 4 4 4 X To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended Profile A 20 2 35 3 00mm 093 118 in Profile B 22 2 35 3 00mm 093 118 in Profile C 24 2 35 2 85mm 093 112 in Profile D 26 2 35 2 85mm 093 112 in Tool Qualification Notes 1 Pull Force should be m...

Page 3: ...r with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the clo...

Page 4: ...t the proper wire over the terminal 9 Gently touch the wire stop with the end of the wire See Figure 6 and 7 10 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 11 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be ...

Page 5: ... 9 Should this tool ever become stuck or jammed in a partially closed position Do Not force the power head open or closed The ram can be retracted before the crimping cycle is complete To do this push the retractor slide towards the battery See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components ...

Page 6: ...is Tool Kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63825 4870 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery P...

Page 7: ...Revision Date 07 23 12 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Short 1 2 63825 4870 Tool Kit with Locator 1 3 63825 4875 Locator only REF ...

Page 8: ...age 8 of 8 Revision A Revision Date 07 23 12 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 4870 63825 4870 Tool Kit with Locator 1 http www molex com ...

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