molex 63823-5700 Specification Sheet Download Page 3

Hand Crimp Tool for HNF Female Terminals 

Doc No: ATS-6382357HM  Release Date: 07-15-11 

UNCONTROLLED COPY

 

Page 3 of 8 

Revision: A 

Revision Date: 07-15-11 

ANVILS 

POWER 

CRIMP 

HEAD 

Figure 1 

PUNCHES 

M4 X 10 LONG 

BHCS 

M4 X 18 LONG

 

BHCS 

SWING 

LOCATOR 

OPEN 

PRESS DOWN 

ON THE BRASS 

PIVOT SHAFT 

LIFT UP ON 

THE LOCATOR 

Figure 2 

 

INSTALLATION

 

 
To install the Tool Kit into the Power Crimp Head 
follow the steps below: 
 

Anvils and Punches Installation

 

1.

 

Insert the Anvils into the bottom slots of the 
nest.  Install the M4 x 10 long BHCS and 
tighten in place. 

2.

 

Insert the Punches into the top slots of the nest.  
Install the M4 x 18 long BHCS and tighten in 
place.  See Figure 1. 

 

Locator Installation and Removal 

Follow the steps below to install or replace the locator.  See Figure 2. 

 

To install the locator

 

1.

 

Position the locator with the hole over the brass pivot shaft and snap 
it into place. 

 

To remove the locator 

1.

 

Open the crimp hand tool and unlock the locator latch. 

2.

 

Swing the locator open and away from the hand tool. 

3.

 

Firmly press down on the brass pivot shaft with your thumb, while 
pulling the locator up.  Slip the locator off the top of the brass pivot 
shaft. 

 

OPERATION 

 
Open the tool by squeezing the handles together, at the end of the closing 
stroke, the ratchet mechanism will release the handles, and the hand tool 
will spring open. 
 

Crimping Terminals 

 
1.

 

Select the desired terminal listed in the preceding 
charts. 

2.

 

Unlock the locator latch and swing the terminal locator 
away from the crimp tool shown in Figure 3 and 4. 

3.

 

Press down on the wire stop on the locator as shown in 
Figure 4.  Insert the proper terminal into the proper nest 
opening.  Make sure when choosing the nest opening, it 
will correspond with the correct profile on the hand tool. 
 
 

Figure 3 

LATCH LOCKED 

LATCH UNLOCKED 

Summary of Contents for 63823-5700

Page 1: ...ing Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products HNF Female Terminals for 1 0...

Page 2: ... Size Conductor Crimp Insulation Crimp Pull Force Minimum Profile Height Width Height Width AWG mm2 mm In mm In mm In mm In N Lb C B A 94518 1 00 1 75 1 85 069 073 2 80 2 90 110 114 3 30 3 40 130 134 4 35 4 45 171 175 160 36 0 X 1 50 1 90 2 00 075 079 2 80 2 90 110 114 3 50 3 60 138 142 4 35 4 45 171 175 200 45 0 X 2 50 2 10 2 20 083 087 2 80 2 90 110 114 3 60 3 70 142 146 4 35 4 45 171 175 250 56...

Page 3: ...Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool and unlock the locator latch 2 Swing the locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the...

Page 4: ...erminal See Figure 5 Gently touch the wire stop with the end of the wire and align with the grips on the terminal See Figure 6 and 7 5 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 6 Unlock the locator latch and swing the locator open 7 Remove the crimped terminal from the terminal locator by pressing down ...

Page 5: ... dry area when not in use Miscrimps or Jams for Crimp Hand Tools Only See Figure 11 Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the b...

Page 6: ...No Adapter Description Figure No 63823 5770 63810 1050 Hand Crimp Frame Short N A N A 9 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits o...

Page 7: ... A Revision Date 07 15 11 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63823 5770 Tool Kit with Locator 1 3 63823 5775 Locator only REF ...

Page 8: ... Page 8 of 8 Revision A Revision Date 07 15 11 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63823 5770 63823 5770 Tool Kit with Locator 1 http www molex com ...

Reviews: