molex 63823-5700 Specification Sheet Download Page 1

Hand Crimp Tool for HNF Female Terminals 

Doc No: ATS-6382357HM  Release Date: 07-15-11 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: A 

Revision Date: 07-15-11 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP LENGTH 

CONDUCTOR 

CRIMP HEIGHT 

CUT-OFF TAB 

SEAM 

BELL MOUTH 

WIRE 

WIRE 

BEND DOWN 

BEND UP 

ROLLING 

TWISTING 

 

 

 

Application Tooling 

Specification Sheet

 

Tool Kit 

Order No. 63823-5770

 

Hand Crimp Tool 

Order No. 63823-5700

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

 

Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed 
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool. 

 

Many different Tool kits can be used with a single Battery Powered Tool. 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant. 

 

SCOPE 

Products: HNF Female Terminals for 1.0-2.5mm2 Standard thick wall Insulation Metric wires.

 

 

Terminal Series No. 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Reel Form Only   AWG  mm² 

mm 

In. 

mm 

In. 

94518 

94518-0200 
94518-0201 
94518-0220 
94518-0221 

1.00 

2.60-3.80   .102-.150  5.00-5.50  .197-.217 

1.50 

2.50 

Customer to cut off terminal from reel: 0.60mm (.024”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

TYPE 4C 

Summary of Contents for 63823-5700

Page 1: ...ing Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products HNF Female Terminals for 1 0...

Page 2: ... Size Conductor Crimp Insulation Crimp Pull Force Minimum Profile Height Width Height Width AWG mm2 mm In mm In mm In mm In N Lb C B A 94518 1 00 1 75 1 85 069 073 2 80 2 90 110 114 3 30 3 40 130 134 4 35 4 45 171 175 160 36 0 X 1 50 1 90 2 00 075 079 2 80 2 90 110 114 3 50 3 60 138 142 4 35 4 45 171 175 200 45 0 X 2 50 2 10 2 20 083 087 2 80 2 90 110 114 3 60 3 70 142 146 4 35 4 45 171 175 250 56...

Page 3: ...Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool and unlock the locator latch 2 Swing the locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the...

Page 4: ...erminal See Figure 5 Gently touch the wire stop with the end of the wire and align with the grips on the terminal See Figure 6 and 7 5 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 6 Unlock the locator latch and swing the locator open 7 Remove the crimped terminal from the terminal locator by pressing down ...

Page 5: ... dry area when not in use Miscrimps or Jams for Crimp Hand Tools Only See Figure 11 Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the b...

Page 6: ...No Adapter Description Figure No 63823 5770 63810 1050 Hand Crimp Frame Short N A N A 9 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits o...

Page 7: ... A Revision Date 07 15 11 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63823 5770 Tool Kit with Locator 1 3 63823 5775 Locator only REF ...

Page 8: ... Page 8 of 8 Revision A Revision Date 07 15 11 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63823 5770 63823 5770 Tool Kit with Locator 1 http www molex com ...

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