molex 63823-5500 Specification Sheet Download Page 9 | Manualshive

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Tool Kit for 250 MP-Lock Terminal

Doc No: ATS-6382355HM Release Date: 03-09-11

UNCONTROLLED COPY

Page 9 of 9

Revision: A

Revision Date: 03-09-11

Figure 12

1

2

2

M4 by 8 Long

BHCS

M4 by 18 Long

BHCS

M4 by 10 Long

BHCS

1

POWER HEAD PARTS LIST

Item

Order No

Engineering No.

Description

Quantity

1

63816-0300

63816-0300

Power Crimp Head

1

2

63823-5570

63823-5570

Tool Kit

1

http://www.molex.com

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Summary of Contents for 63823-5500

Page 1: ...ool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products 250 MP Lock Terminals for 14 18 AWG Wire Terminal Series No Terminal Order No ...

Page 2: ...75 108 3 60 142 4 50 177 117 68 26 46 X Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers actual crimp height measurements may very slightl...

Page 3: ...d of the closing stroke the ratchet mechanism will release the handles and the hand tool will spring open Crimping Terminals 1 Select the desired terminal listed in the preceding charts 2 Turn the Locator Lock Latch down to unlock See Figure 3 3 Swing the terminal locator away from the crimp tool shown in Figure 4 Some terminals with large insulation grips may interfere with the crimp tooling when...

Page 4: ...e tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 10 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be in either position 11 Visually inspect the crimped terminal for proper crimp location Note The tamper proof ratchet action will not release the tool ...

Page 5: ... for Crimp Hand Tools Only See Figure 11 Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components ...

Page 6: ...r minute See the Molex web site for the Quality Crimp Handbook for more information on pull testing When the hand tool is no longer capable of achieving minimum pull force it should be taken out of service and replaced This tool is very difficult to disassemble and reassemble Customer repair is not recommended The chart below shows all applications for this Tool Kit Tool Kit Order No Tool Order no...

Page 7: ...nd without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service this tool while it is into any power source Make sure the power is turned off CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear s...

Page 8: ...3 09 11 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 3 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 4 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63823 5570 Tool Kit with Locator 1 3 63811 4773 Locator Base 1 4 63823 5575 Locator only REF ...

Page 9: ...OPY Page 9 of 9 Revision A Revision Date 03 09 11 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63823 5570 63823 5570 Tool Kit 1 http www molex com ...

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