molex 63819-3200 Specification Sheet Download Page 5

Tool Kit for Quick Disconnect, Female, Flag Crimp Terminals 

Doc No: ATS-6381932HM  Release Date: 03-23-09 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: B 

Revision Date: 10-04-10 

days.  Should such a defect occur, we will repair or exchange the tool free of charge.  This repair or exchange will 
not be applicable to altered, misused, or damaged tools.  This tool is designed for hand use only.  Any clamping, 
fixturing, or use of handle extensions voids this warranty. 
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS 

 
1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

Certification 

 
Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools. 
 

%

 

This tool is qualified to pull force only.  To re-certify, crimp a terminal to a wire, which has been stripped 
12.7mm (1/2”) long, so there is no crimping of the insulation.  Pull the terminal and wire at a rate no faster than 
25mm (1.00”) per minute.  See the Molex web site for the Quality Crimp Handbook for more information on pull 
testing. 

%

 

If the tool does not meet minimum pull force values, handle preload should be increased and the pull test 
rerun, (See How To Adjust Preload). 

%

 

When the hand tool is no longer capable of achieving minimum pull force, it should be taken out of service and 
replaced. 

Summary of Contents for 63819-3200

Page 1: ...to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products Quick Disconnect Female Flag for 0 50 and 0 80mm 2...

Page 2: ...6 4 18 0 82 2 90 3 00 114 118 3 45 max 136 max 117 68 26 4 Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers actual crimp height measuremen...

Page 3: ... terminal is held in place and re position the terminal as necessary 5 From the left side of the tool insert the pre stripped wire into the terminal until the conductor is centered front to rear in the crimp grips See Figure 3 6 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws Note The tamper proof ratchet act...

Page 4: ...r See Figure 5 How to Adjust Tool Preload See Figure 5 This hand tool is factory preset to 25 45 LBS preload It may be necessary over the life of the tool to adjust tool handle preload force Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions 1 Remove or fold back the handle grip from the handle to expose the eccentric axle and settin...

Page 5: ...lated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does not certify or re certify commercial grade hand tools but rather supplies the following guidelines for customers to re certify hand tools This tool is qualified to pull force only To re certify crimp a term...

Page 6: ...7 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 6 Figure 7 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet See Chart above for the correct Manual or Specification Sheet WARNING NEVER install tooling or service...

Page 7: ...7 of 8 Revision B Revision Date 10 04 10 RATCHET RELEASE SCREW Figure 8 1 3 M4 X 12mm LONG BHCS KNURLED FASTENER 3 4 2 HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame Short 1 2 63810 0101 Wrench Set Not included 0 3 63810 0103 Repair Kit Not included 0 4 63819 3270 Tool Kit 1 ...

Page 8: ... 03 23 09 UNCONTROLLED COPY Page 8 of 8 Revision B Revision Date 10 04 10 Figure 9 1 2 M4 by 18 Long BHCS M4 by 10 Long BHCS POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63819 3270 63819 3270 Tool Kit 1 http www molex com ...

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