molex 5025780200 User Manual Download Page 9

 

 

   

 

APPLICATION SPECIFICATION

 

LANGUAGE 

ENGLISH 

 

 

REVISE ON PC ONLY

 

TITLE:   

CLIK-Mate 1.5 

SINGLE ROW CONNECTORS 

APPLICATION SPECIFICATION

 

 

C

 

SEE SHEET 1 OF 21 

THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC 

TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION

 

REV.

 

DESCRIPTION

 

DOCUMENT NUMBER

 

AS-502578-002

 

 

FILE NAME 

AS502578002.DOC

 

SHEET 

9/21

 

EN-037(2015-11 rev.1)                                                                                                                                                                     

⑧ 

Crimping position too far 

 

When the crimping is be done outside the barrel, the pull strength could decline and 

electrical performance may fail from meeting the requirements. 

 
 
 
 
 
 
 
 
 
 

The insulation is not hold down with the barrel, therefore, the wire could easily be exposed 
when the wire is moved. 

 
 
 
 
 
 
 
 

 

⑨ 

Deformation of terminal lance 

     

HS'G lock force too low which could cause retention force decline. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Move wire 

Pulled 

Crushed 

Summary of Contents for 5025780200

Page 1: ...t Name Part Number Harness side PLUG HOUSING 502578 series PLUG TERMINAL Tin plating 502579 0 00 503429 0000 Gold plating 502579 1 00 503429 1 00 APPLICABLE WIRE 502579 series AWG 24 28 503429 series...

Page 2: ...DOC SHEET 2 21 EN 037 2015 11 rev 1 INTRODUCTION 1 Storage before usage P 3 2 Instructions during harnessing P 3 3 Definitions 3 1 Definitions on Plug terminal P 4 3 2 Definitions on harness P 5 4 Cri...

Page 3: ...t boxes These terminals may not meet the required insertion force to the Plug HS G or not meet electrical requirements Do not touch the terminals with your hands directly The oil and the organic subst...

Page 4: ...3 1 Plug terminal definitions 502579 0 00 503429 0000 Tin plating 502579 1 00 503429 1 00 Gold plating Carrier This connects the terminals in a chain Insulation barrel This would crimp the insulation...

Page 5: ...ions on harness 502578 series Mold lance Locks the terminals so it does not fall out the HS G Applicable wire AWG 24 30 Plug HS G 502578 series Positive lock Lock feature to prevent miss un locking Yo...

Page 6: ...er to MX DWG CS 502579 001 CS 503429 001 for detailed crimp height and applicable wire etc 4 1 Appearance No deformation straight No deformation on the contact and box The wire is coming out from the...

Page 7: ...ION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER AS 502578 002 FILE NAME AS502578002 DOC SHEET 7 21 EN 037...

Page 8: ...USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER AS 502578 002 FILE NAME AS502578002 DOC SHEET 8 21 EN 037 2015 11 rev 1 Contact box deformation This could cause bad insertion force ret...

Page 9: ...PTION DOCUMENT NUMBER AS 502578 002 FILE NAME AS502578002 DOC SHEET 9 21 EN 037 2015 11 rev 1 Crimping position too far When the crimping is be done outside the barrel the pull strength could decline...

Page 10: ...ME AS502578002 DOC SHEET 10 21 EN 037 2015 11 rev 1 5 Instructions on mating crimped terminal to Plug HS G Following defines the terminal insert and repair 5 1 Terminal mating Hold the HS G on the top...

Page 11: ...the terminal hits the inner wall 300 500g forces is recommended See Figure 1 Please crimp the terminal using the specified height and width Refer to CS 502579 001 CS 503429 001 When insertion cannot b...

Page 12: ...ET 12 21 EN 037 2015 11 rev 1 Confirm if the terminal is inserted correctly by pulling the terminals with little force 100g Do not pull hard After inserting all terminals confirm from the mold lance w...

Page 13: ...force In this case please be sure to use a new Plug HS G When checking after terminal insertion do not pull or bend the wire too much The unanticipated force to the connector may lead to contact fail...

Page 14: ...EN 037 2015 11 rev 1 Force is not distributed 6 Bonding harness Please consider the following when bonding the harness When bonding the connector please bond at a further position than 35mm so the for...

Page 15: ...S502578002 DOC SHEET 15 21 EN 037 2015 11 rev 1 7 Harness packaging Please consider the following when packing the products Bond the harnesses One bond should have 20 MAX harnesses When bonding the ha...

Page 16: ...TTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER AS 502578 002 FILE NAME AS502578002 DOC SHEET 16 21 EN 037 2015 11 rev 1 Place the harnesses in the box Please pack the products alternately as describe...

Page 17: ...G and push until the connectors lock completely After mating confirm the positive lock is in the correct location Do not push the positive lock of the Plug HS G when mating This prevents the formal m...

Page 18: ...k on the sides When confirmed that the lock is released pull the connector upwards Please hold all wires equally to prevent excessive force on certain wires Excessive force could lead to damage When y...

Page 19: ...could add force to the terminal crimping area and the connectors which would cause contact failure Especially avoid such conditions where force is applied to certain wires only See Figure 9 When all...

Page 20: ...they would not be covered under warranty Rating performance spec 1 Please use this product within the spec 2 Do not mate unmated while electricity is flowing 3 Please use the connector after confirmi...

Page 21: ...THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REV DESCRIPTION DOCUMENT NUMBER AS 502578 002 FILE NAME AS502578002 DOC SHEET 21 21 EN 037 2...

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