Mold-Masters Fusion G2, User Manual

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12.5.15 Sinks or Voids
The finished product has hollows and pockets in areas that do not cool
sufficiently, causing contraction.
Probable Cause:
1. Molding Machine
• Low injection pressure
• Short injection time
• Insufficient material in cavity
• High injection speed
• Low back pressure
• Damaged backflow valve / check ring
2. Mold
• Mold not at required temperature
• Small gate leading to early freezing
• Gate land length too long
• Incorrect rib / wall dimensions
• Material flow incorrect
• Thick wall part
3. Material
• Hot material
• Material wrong grade for application
Solution (in sequence):
1. Adjust injection speed
2. Increase injection hold time
3. Increase injection pressure
4. Adjust melt temperature
5. Adjust mold temperature
6. Inspect for hot spots
7. Enlarge and / or add vents to mold parting line
8. Increase sprue or runner size
9. Increase gate size / reduce gate land length
10. Relocate gate closer to heavy / thicker areas
11. If possible, core out heavy wall sections
12-19
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