Moffat Blue Seal Service Manual Download Page 13

Fault Finding   4 

11 

Fault 

Possible Causes 

Remedy 

Pilot will not light. 

No gas supply. 
 
 

Gas pressure too low. 
 
 
Blocked Pilot Injector. 

 

 
Knob on Gas Control Valve will not go fully 
‘In’.

 

Ensure gas is connected and turned ‘On’ and 
bottles not empty. 
 

Check gas supply pressure. 

(Refer Section 1 Specifications). 

 
Clean or replace Pilot Injector. 

(Refer Section 6.1.5). 
 

Check for any obstruction and remove. 
 
Replace Gas Control Valve. 

(Refer Section 6.1.4). 

Pilot goes out when Gas Control Knob 
is released. 

Releasing Gas Control Knob before  
thermocouple has heated. 
 

Pilot Flame too small. 

(Refer Fault Diagnosis Section 4.2.1). 

 
Thermocouple faulty. 

(Refer Fault Diagnosis Section 4.2.1). 

 
Overtemp Thermostat faulty. 

(Refer Fault Diagnosis Section 4.2.1). 

 

Faulty Gas Control Valve. 

(Refer Fault Diagnosis 4.2.2  Gas Control 
Valve Faulty). 

 
Thermopile faulty. 

(Refer Fault Diagnosis 4.2.2  Thermopile 
Faulty). 

Hold Gas Control Knob in for longer (10 - 15 
secs).  Check that Pilot flame stays lit. 
 

Correct fault. 
 
 
Replace Thermocouple. 

(Refer Section 6.1.7). 

 
Replace Overtemp Thermostat. 

(Refer Section 6.1.10). 

 
Replace Gas Control Valve. 

(Refer Section 6.1.4). 

 
 
Replace Thermopile. 

(Refer Section 6.1.8). 

Pilot flame yellow / lazy. 

Gas pressure incorrect. 
 
 

Restriction in Pilot Injector or aeration.

 

Check gas supply pressure. 

(Refer Section 1 Specifications). 

 

Clean or replace as required. 

(Refer Service Section 6.1.5).

 

Pilot goes out when Main Burner 
comes On. 

Incorrect gas pressure. 
 
 

Faulty Gas Control Valve. 

(Refer Fault Diagnosis 4.2.2 Gas Control 
Valve Faulty). 

Check supply / adjust pressure. 

(Refer Section 1 Specifications). 

 

Replace Gas Control Valve. 

(Refer Section 6.1.4). 

Pilot goes out while frying, will not  
re-light. 

Overtemp Thermostat faulty (oil below 205ºC / 
401ºF). 

(Refer Fault Diagnosis Section 4.2.1). 

 
Thermostat out of calibration (oil over 205ºC / 
401ºF).

 

Replace Overtemp Thermostat. 

(Refer Section 6.1.10). 

 

 
Recalibrate Thermostat. 

(Refer Section 6.2.4).

 

Pilot goes out while frying, can  
re-light. 

Gas supply - incorrect or fluctuating gas pres-
sure. 
 

Draught at installation (Pilot Burner blowing 
out). 
 
Loose Thermocouple connection. 
 
Thermocouple faulty. 

(Refer Fault Diagnosis Section 4.2.1). 

 

Faulty Gas Control Valve. 

(Refer Fault Diagnosis 4.2.2 Gas Control 
Valve Faulty). 

Check supply / adjust pressure. 
 
 

Shield fryer from excessive draught. 
 
 
Check Thermocouple connections are tight. 
 
Replace Thermocouple. 

(Refer Section 6.1.7). 

 
Replace Gas Control Valve. 

(Refer Section 6.1.4).

 

Fryer Faults 

Summary of Contents for Blue Seal

Page 1: ...Amendment 4 2 June 2015 Service Manual 400mm Gas Fryers Cobra CF2 Waldorf FN8118G Blue Seal GT18 FastFri FF18...

Page 2: ...NTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E Mail vsales moffat com au Main Office tel 03 9518 3888 fax 03 9518 3833 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800...

Page 3: ...uit Schematic 15 Gas Circuit Schematic 6 Parts Replacement 16 Replacement Adjustment Calibration 7 Accessories 21 8 Exploded Parts Listings 22 9 Service Contacts 34 Appendix A Gas Type Conversion 35 A...

Page 4: ...1 Specifications 2 Cobra CF2 400mm Gas Fryer Single Tank 18Ltr...

Page 5: ...Specifications 1 3 Waldorf FN8118G 40mm Gas Fryer Single Tank 18Ltr...

Page 6: ...1 Specifications 4 Blue Seal GT18 400mm Gas Fryer Single Tank 18Ltr...

Page 7: ...Specifications 1 5 FastFri FF18 400mm Gas Fryer Single Tank 18Ltr...

Page 8: ...any above surface Front Clearance is in order to facilitate easy operation drainage and servicing of the appliance Installation Clearances Tank Capacity Gas Supply UK Models Natural Gas G20 Propane G...

Page 9: ...ing and transit protection from the appliance including all protective plastic coating from the door outer panel and exterior stainless steel panels Check equipment and parts for damage Report any dam...

Page 10: ...lled for The gas conversion procedure is detailed in Appendix A in this manual b Supply Pressure required for this appliance is shown in the Specifications section of this manual Check the gas supply...

Page 11: ...ng this should be carried out as shown in Section 6 2 2 Pilot Burner Flame Adjustment by a qualified service agent Commissioning The following commissioning checks must be carried out before the fryer...

Page 12: ...or gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator Fryer Controls Pilot Burner Viewing Opening Thermo...

Page 13: ...1 4 Replace Thermopile Refer Section 6 1 8 Pilot flame yellow lazy Gas pressure incorrect Restriction in Pilot Injector or aeration Check gas supply pressure Refer Section 1 Specifications Clean or re...

Page 14: ...Main Burners do not burn correctly Incorrect supply pressure Blocked Main Injectors Incorrect Main Injector sizes Check gas supply pressure Refer Section 1 Specifications Refer Section 6 1 2 Check Ma...

Page 15: ...ol Valve disconnect Thermocouple from Gas Control Valve Ignite Pilot Burner and measure voltage between the removed end of the Thermocouple and earth The reading should be approximately 30mV If readin...

Page 16: ...um of 150mV is required to hold Gas Control Valve Open If a greater value than this is obtained but Main Burner will not ignite Gas Control Valve is faulty replace the gas control valve If less than 1...

Page 17: ...Circuit Schematic 5 15 Gas Circuit Schematic...

Page 18: ...l Valve 17 6 1 5 Pilot Burner Injector 18 6 1 6 Pilot Burner Injector Bracket 18 6 1 7 Thermocouple 18 6 1 8 Thermopile 18 6 1 9 Thermostat Switch 19 6 1 10 Overtemp Thermostat 19 6 2 Adjustment Calib...

Page 19: ...A F spanner 4 Replace Main Injectors Qty 9 as required 5 Re assemble in reverse order 6 1 3 Main Burner Rear Deflectors 1 Remove the Main Burner Assy from the Fryer refer 6 1 1 2 Remove the Main Burne...

Page 20: ...Tube from Pilot Burner 3 Unscrew and remove Thermopile from Pilot Burner Bracket 4 Unscrew and remove Thermocouple from Pilot Burner Bracket 5 Unscrew 2 screws securing Pilot Burner Bracket to Main B...

Page 21: ...nt on threads of large gland nut Loctite 567 or similar Tighten up large outer gland nut to 10Nm 90lbs ins 11 Screw in inner gland nut and tighten to 5Nm 45lbs ins NOTE Do not over tighten Inner Gland...

Page 22: ...lve 2 Turn On the gas supply and ensure that the pressure is within specifications shown in Appendix A Gas Specifications Tables 6 2 4 Thermostat Calibration 1 Fill fryer with oil 2 Set thermostat tem...

Page 23: ...Gas Conversion 400 Fryer NAT GAS AU NZ XP 236935 Gas Conversion 400 Fryer LPG PROPANE AU XP 236936 Gas Conversion 400 Fryer LPG BUTANE NZ XP 236937 Gas Conversion 400 Fryer TOWNS AU NZ XP 237021 Gas...

Page 24: ...28132 TUBE CLIP D 9 236977 DOOR ASSEMBLY CF2 D 229958 DOOR HANDLE CF2 D 229953 DOOR OUTER CF2 D 236875 DOOR INNER CF2 D 227466 FRYER CATCH RECEIVER C 10 228308 HINGE PIVOT WA C 11 228300 HINGE PLATE C...

Page 25: ...9K GAS CONTROL SIT 820 MV KIT A 34 018094 THERMOCOUPLE INTERRUPTED A 35 236803 SUPPLY PIPE D 36 018090K PILOT BURNER KIT A 37 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non UK A...

Page 26: ...MV FRYER 100 190C A 19 236820 THERMOSTAT MOUNTING BRACKET D 20 236848 KNOB 100 190C FRYER B 21 236795 BALL VALVE 1 1 4 30mm NB B 22 236769 LEG 150mm ASSEMBLED D 23 018147 DRAIN EXTENSION D 24 229674...

Page 27: ...236933 LID ASSY 400 FRYER D 6 236870 HOB FRONT WA FN8118G D 7 236881 CONTROL PANEL FN8118G D 236974 DOOR ASSEMBLY FN8118G NO BADGE D 236811 DOOR HANDLE FN8118G D 236808 DOOR OUTER FN8118G D 236810 DO...

Page 28: ...8089K GAS CONTROL SIT 820 MV KIT A 34 018094 THERMOCOUPLE INTERRUPTED A 35 236803 SUPPLY PIPE D 36 018090K PILOT BURNER KIT A 37 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non U...

Page 29: ...MOSTAT MV FRYER 100 190C A 19 236820 THERMOSTAT MOUNTING BRACKET C 20 236848 KNOB 100 190C FRYER B 21 236795 BALL VALVE 1 1 4 30mm NB D 22 227852 LEG PLATE D 23 227850 LEG 150mm FLUSH STUD D 24 018147...

Page 30: ...m D 5 236933 LID ASSY 400 FRYER D 6 236871 HOB FRONT WA GT18 D 7 236951 CONTROL PANEL GT18 D 236975 DOOR ASSEMBLY GT18 NO BADGE D 236812 DOOR HANDLE GT18 D 236809 DOOR OUTER GT18 D 236810 DOOR INNER F...

Page 31: ...18089K GAS CONTROL SIT 820 MV KIT A 35 018094 THERMOSTAT INTERRUPTED A 36 236803 SUPPLY PIPE D 37 018090K PILOT BURNER KIT A 38 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non UK...

Page 32: ...100 190C A 19 236820 THERMOSTAT MOUNTING BRACKET C 20 236848 KNOB 100 190C FRYER B 21 236795 BALL VALVE 1 1 4 30mm NB B 22 227852 LEG PLATE D 23 227850 LEG 150mm FLUSH STUD D 24 018147 DRAIN EXTENSIO...

Page 33: ...ET HANGER D 5 236933 LID ASSY 400 FRYER D 6 236847 FRONT COVER WA FF18 D 7 236952 BADGE FASTFRI D 228132 TUBE CLIP D 236976 DOOR ASSEMBLY FF18 NO BADGE D 236823 DOOR HANDLE FF18 D 236822 DOOR OUTER FF...

Page 34: ...089K GAS CONTROL SIT 820 MV KIT A 26 018094 THERMOCOUPLE INTERRUPTED A 27 236803 SUPPLY PIPE D 28 018090K PILOT BURNER KIT A 29 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non UK...

Page 35: ...XTD POLES C 12 236801 THERMOSTAT MV FRYER 100 190C A 13 236820 THERMOSTAT MOUNTING BRACKET C 14 236848 KNOB 100 190C FRYER B 15 236795 BALL VALVE 1 1 4 30mm NB B 16 236769 LEG 150mm ASSEMBLED D 17 018...

Page 36: ...ERVICE OR MAINTENANCE DIAL FREE CALL 1800 622 216 AUSTRALIA ONLY Canada SERVE CANADA 22 Ashwarren Rd Tel 416 631 0601 Downview Fax 416 631 0315 Ontario M3J1Z5 New Zealand SOUTH ISLAND MOFFAT LTD 45 Il...

Page 37: ...equivalent that meets the following requirements 1 Ensure that the gas supply has been turned Off 2 Open the front door of the fryer to access the main burner and pilot burner injectors 3 Disconnect...

Page 38: ...oint Supply Pressure Test Point Operating Pressure Test Point Operating Pressure Adjusting Screw Pilot Burner Adjusting Screw Pilot Burner Flame Adjustment 1 Once main burner operating pressure has be...

Page 39: ...Propane Main Burner Injectors 1 55mm 0 95mm Pilot Burner Injectors 0 62 0 35 Pilot Screw Adjustment Full Out CCW 1 turns out CCW Burner Operating Pressure 0 90 kPa 9 0 mbar 2 50 kPa 25 mbar Supply Pre...

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