Modul-Connect DC-DC 30A Owner'S Manual Download Page 3

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1. INTRODUCTION

Thank you for purchasing the Modul-
Connect Battery Charger DC-DC 30A. 
This battery charger unit allows you 
to charge an auxiliary battery from a 
vehicle starter battery.

The unit is suited for all light commercial 
vehicles, including vehicles with Euro 5 
and Euro 6 engines, smart alternators, 
regenerative braking technology and 
start/stop functionality.

This battery charger unit is configured 
for optimum operation with any AGM 
or lead acid battery. Please read and 
follow these instructions and precautions 
carefully.

IMPORTANT SAFETY INFORMATION

This section contains important safety 
information for the Modul-Connect 
Battery Charger DC-DC 30A. Each 
time, before using the product, READ 
ALL instructions and cautionary markings 
on or provided with the charger, and all 
appropriate sections of this guide.
The battery charger contains no user-
serviceable parts. See Warranty section 
for how to handle product issues.

WARNING: FIRE AND/OR 
CHEMICAL BURN HAZARD

Do not cover or obstruct any air vent 
openings and/or install in a zero-
clearance compartment.

WARNING: FAILURE TO FOLLOW 
THESE INSTRUCTIONS CAN RESULT 
IN DEATH OR SERIOUS INJURY

When working with electrical equipment 
or lead acid batteries, have someone 
nearby in case of an emergency.

•  Study and follow all the battery 

manufacturer’s specific precautions 
when installing, using and servicing 
the battery connected to the 
battery charger.

•  Wear personal protective 

equipment including eye protection 
(that protects eyes from all angles) 
and gloves.

•  Avoid touching your eyes while 

installing the battery charger.

Keep fresh water and soap on hand in 
the event battery acid comes in contact 
with eyes. If this occurs, cleanse right 
away with soap and water for a minimum 
of 15 minutes and seek medical attention.

•  ALWAYS remove personal metal 

items (such as rings, bracelets, 
necklaces and watches) when 
working with a battery. A short 
circuit through one of these items 
can melt it, causing a severe burn. 

•  Batteries produce explosive gases. 

DO NOT

 smoke or have an open 

spark or fire near the system.

•  ALWAYS keep flames, matches, 

lighters, cigarettes or other ignition 
sources away from battery. 

Summary of Contents for DC-DC 30A

Page 1: ...Modul Connect BATTERY CHARGER DC DC 30A Owner s Manual Document Part Number MSDCDC Rev 1 03 17 Service Contact Information E mail info modul system com Phone 46 31 746 87 00 Web www modul system com...

Page 2: ...OR FUTURE REFERENCE DISCLAIMER While every precaution has been taken to ensure the accuracy of the contents of this manual Modul System assumes no responsibility for errors or omissions Note as well t...

Page 3: ...o not cover or obstruct any air vent openings and or install in a zero clearance compartment WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH OR SERIOUS INJURY When working with electr...

Page 4: ...rosion in your eyes Avoid touching eyes while working near battery In very cold weather a discharged battery may freeze NEVER charge a frozen battery Gases may form cracking the case and spray out bat...

Page 5: ...nstallation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the...

Page 6: ...lt in personal injury or loss of life 3 1 UNDERSTANDING THE UNIT FEATURES Led Status Indicator Display Connection cables AC Output Front Panel 3 INSTALLATION CAUTION Before beginning your installation...

Page 7: ...C Input Output and ignition positive cables Use of low resistance wire is required for all the DC connections between the battery charger and the battery bank The battery charger is supplied with inpu...

Page 8: ...e the battery charger Drill the 4 mounting holes place the charger in position and fasten it to the mounting surface IMPORTANT Connection Procedure Power up sequence to ensure normal operations 1 Remo...

Page 9: ...gnition circuit without cutting into any cables on the vehicle The mini blade ignition jumper has two circuit slots on one side and a fuse plug on the other When plugged into one of the vehicle s circ...

Page 10: ...pen fuse box and remove selected fuse 3 Place selected fuse in lower jumper terminal Place 2A fuse which supplies the ignition feed to the DC DC charger in top terminal Be mindful of orientation 4 Ins...

Page 11: ...Ignition off The charger is switched off Red Flashing Fault mode Refer to the codes below for the number of short flashes followed by number of long flashes Amber Constant flashing Charging Current bo...

Page 12: ...d auxiliary battery Red 3 1 Starter battery voltage below 9 volts 9V Red 3 2 Starter battery voltage over 36 volts 36V Red 3 3 Starter battery voltage over 33 volts 33V Red 3 4 Internal charge control...

Page 13: ...mum charging in all conditions with no risk to the battery life or performance The Remote voltage monitoring and temperature probe also compensates for long cable runs and should be used if the second...

Page 14: ...de Up to 3000 meters 9 843ft above sea level IP Rating IP60 in any mounting position IP65 mounted vertically with the cables exiting the charger from the bottom DIMENSIONS AND WEIGHTS Weights 21500 03...

Page 15: ...rice of the unit under any circumstances Incidental and consequential damages are specifically excluded from coverage under this warranty This warranty does not apply to damage to units from misuse or...

Page 16: ...MODUL SYSTEM www modul system com...

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