Modine Manufacturing POR oil-fired unit Installation Instructions Manual Download Page 2

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Maximum Performance, Comfort, and Efficiency

Modine model POR oil-fired unit heaters offer an efficient and 
reliable means of heating, particularly in regions where supplies 
of other fuels, such as natural gas, may be unavailable, 
undependable, or interruptible. The units are direct driven 
propeller fan type units designed for overhead suspension and 
horizontal delivery of heated air. They are available in three 
model sizes: 100,000, 145,000, and 185,000 Btu/hr outputs. 
Time-tested and field-proven components are engineered 
into the design of these compact units which produce comfort 
heating at the lowest cost through their highly efficient 
operation. Models are UL-listed and require fuel oil grade No. 1 
or 2, as specified by ASTM (American Society for Testing and 
Materials) D396-73 Standard Specifications for Fuel Oils or 
Canadian Government Specification Board, 3-GP-28.

The following are standard features and benefits of the model 
POR unit (refer to Figure 2.1): 

Advanced Burner and Burner Controls

The POR oil fired unit heater is equipped with the latest in 
burner and burner control technology making the POR an 
industry leader in efficient fuel handling. Features include:
•  A pressure-atomizing, gun-type burner with a stainless steel, 

die-stamped flame retention head that produces a highly 
stable flame with 20-30% greater combustion efficiency over 
non-flame retention type burners. The flame retention head 
matches the flame to the shape of the heat exchanger for 
maximum heat transfer while ensuring a long life.

•  A two-stage fuel unit for maintaining maximum fuel pressure 

delivery, even in high lift applications.

•  The fuel unit utilizes an energy efficient permanent split 

capacitor (PSC) motor with ball bearings for reduced energy 
consumption, excellent starting characteristics, and reduced 
maintenance.

•  The latest in oil burner controls with a solid state 

microprocessor based controller featuring:

  >   Interrupted-duty ignition that disables the spark ignition 

once the flame has been proven. This feature extends the 
life of the ignition system, reduces component noise, and 
saves energy over traditional controls that maintain a power 
consuming spark during the entire call for heat period.

  >  Limited recycle/limited reset feature to limit the accumulation 

of unburned oil in the combustion area.

  >  Communications port to enable communication with service 

instruments or data acquisition equipment.

  >  Diagnostic LED to provide service personnel an easy 

indication of cad cell resistance and operational status 
(lockout, recycle, etc.).

  >  15 second valve-on delay provides a pre-purge mode that 

allows for clean starts and reduced maintenance.

  >  A cad-cell safety system de-energizes the burner controls 

if a flame is not produced in 30 seconds. Manual reset of 
flame protection is required following this safety shut-down.

•  Beckett electronic oil igniter module that provides superior 

spark ignition (20kV peak) and a smaller and lighter package 
than older spark transformer designs.

•  Beckett CleanCut burner pump with the following advantages:
  >  Cleaner operation by use of a solenoid valve that cuts oil flow 

almost instantly when power is cut to the motor, eliminating 
coasting stops that can cause soot formation on shut-down.

  >  Pre-purge type controls work hand-in-hand with the 

CleanCut pump to establish airflow and bring pump 
pressure up to full operating levels before light-off to ensure 
smooth and clean ignition.

  >  More reliable with fewer moving parts, compared to 

conventional pumps and fewer troublesome oil fittings to 
cause problems.

Durable Attractive Casing Design

The casing is treated for protection against corrosion and 
painted with an attractive, Modine Gray-Green, baked polyester 
powdercoat paint finish.

Quiet, Efficient, and Safe Air Mover

The propeller fan is statically balanced and the motor resiliently 
mounted to the finger-proof fan guard to minimize vibration and 
noise. Additionally, the draw-formed casing venturi at the air 
inlet is designed to reduce fan noise and power consumption.
The motor is a totally enclosed, permanent split capacitor 
(PSC) type that provides excellent starting capabilities with low 
amp draw on operation.
A fan and limit-control safety device performs three functions:  
1) delays start of fan until the heat exchanger has warmed up 
and prevents fan from stopping until the heat exchanger has 
cooled, 2) protects the unit from overheating, and, 3) provides a 
manual switch for constant fan operation.

Effective Heat Throw 

Heat throw and coverage are controlled by manual adjustment 
of standard horizontal and/or optional vertical louver blades. 
Depending on the model, the heat throw will vary from 39 to 51 
feet, maximizing heated air distribution at floor level.

 

DESIGN FEATURES

4-112.3

Fan and Limit

Control

Oil Burner with 

Microprocessor 

Control

Horizontal

Louvers

Figure 2.1 - Model POR Unit Features

Heat Exchanger 

Assembly  

(See Figure 3.1)

Casing with 

Durable Baked 

Polyester  

Powdercoat Paint

Flue Connection

Propeller  Fan  

with Finger-Proof 

Fan Guard

Junction Box

Efficient PSC 

Fan Motor

Summary of Contents for POR oil-fired unit

Page 1: ...4 112 3 September 2008 Oil Fired Unit Heaters ...

Page 2: ...ic LED to provide service personnel an easy indication of cad cell resistance and operational status lockout recycle etc 15 second valve on delay provides a pre purge mode that allows for clean starts and reduced maintenance A cad cell safety system de energizes the burner controls if a flame is not produced in 30 seconds Manual reset of flame protection is required following this safety shut down...

Page 3: ...ed rods 1 2 13NC tap or with 3 4 pipe by use of an optional pipe hanger kit accessory Reduced Maintenance Easy to Service Under average conditions Modine unit heaters typically require inspection only once a year more often if the air is contaminated with fumes dust or spray The heat exchanger is equipped with a convenient inspection port and the service door opening is ample in size to facilitate...

Page 4: ...pressure is 60 PSIG Fuel Oil Filter Protects oil burner from foreign particles Vertical Louvers Used in combination with standard horizontal louvers for complete control of air delivery Draft Regulator Barometric type with screw adjustments and hinge pin action Designed for precise control of drafts Outside Combustion Air Kit Kit converts the burner to accept outside combustion air piping Includes...

Page 5: ...retain fire pot corners 6 Cut new door gaskets to proper length add holes and install around door opening with tape or a suitable paste Fasten access door at top and bottom with six 6 new brass bolts and then tighten brass retaining nuts along right and left edges Tightening door in this sequence will assure proper sealing 7 Reverse procedure in Step One to replace louvers CAUTION To prevent unusu...

Page 6: ...inally shipped with the appliance being converted in addition to any other accompanying component supplier literature 3 This product is specifically designed for use with Beckett Model AF burners for ducting outside combustion air directly to the burner Model Application The outside combustion air kit for Model POR units is designed to provide a means of ducting combustion air to Modine Model POR ...

Page 7: ...bly Installation of the VRV Purpose of the Vacuum Relief Valve VRV The VRV is installed to provide a secondary opening for combustion air supply in the duct system This is especially important in the event of damage or blockage to the Intake Air Hood VRV Operation The VRV gate operates on changes in vacuum pressure generated between the intake and the oil burner The VRV gate will remain closed dur...

Page 8: ...s full of oil vapor or when the combustion chamber is very hot A After the installation is complete set the initial AIRBOOT air dial setting at 250 for POR100 and 145 or 260 for POR185 as summarized in Chart 1 Chart 1 Approximate Air Dial Settings See Notes Setup Data Model Size 100 145 185 Head F4 F4 F12 Static Plate 3 3 8R 3 3 8R 2 3 4U G P H 0 85 1 25 1 65 Approx AIRBOOT Air Dial Setting 250 25...

Page 9: ...mmercial Products Group Modine Manufacturing Company 1500 DeKoven Avenue Racine Wisconsin USA 53403 2552 Phone 1 800 828 4328 HEAT www modine com Modine Manufacturing Company 2008 4 530 11 08 Litho in USA ...

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