Modine Manufacturing G20 Installation And Service Manual Download Page 2

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1.

Any power supply must be disconnected before making
wiring connections to prevent electrical shock and
equipment damage. All units must be wired strictly in
accordance with the wiring diagram (see Fig. 6 page 9).

2.

The gas supply must be turned off before commencing
installation of the heaters. An isolating union gas cock or
union and isolating gas cock M

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T be fitted before the inlet

to the gas valve to allow replacement of parts.

3.

The gas supply pressure to the unit heater controls must
never exceed 45mbar.

When leak testing the gas supply system, the unit, and its
combination gas control, must be isolated during any
pressure testing in excess of 45mbar. The unit should be
isolated from the gas supply system by closing the manual
shutoff valve.

4.

Start-up and adjustment procedures should be performed
by a qualified engineer. The gas inlet pressure should be
checked upstream of the combination gas control. The inlet
pressure should be at least 20mbar on natural gas or 37mbar
on propane. Purging of gas piping should be performed as
described in IM2. Supply pressure and setting pressure must
be checked with heater in operation when making final
adjustments.

5.

All units must be flued to outside.

6.

The units M

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be

e installed in potentially explosive or

flammable atmospheres laden with grain dust, sawdust or
similar airborne materials.

7.

Installation of units in high humidity or salt water
atmospheres should be avoided as this will cause
accelerated corrosion resulting in a reduction of the normal
life span of the units.

8.

To prevent premature heat exchanger failure do not locate
A

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Y gas fired unit in areas where chlorinated, halogenated

or acid vapours are present in the atmosphere.

9.

Do not install units in extremely draughty locations.
Draughts can cause burner flames to impinge on the heat
exchanger thereby shortening its life. Separation between
units should be maintained to avoid discharge from one unit
entering the inlet of another.

10. Do not install units in tightly sealed rooms or small

compartments without provision for adequate combustion
air and venting. Combustion air must have access to the
space through a minimum of two permanent openings in
the enclosure, one near the bottom and the other near the
top. They should provide a free area of at least the values
given in Section 2.2 ‘Ventilation’.

11. Do not install units outdoors

12. For all sizes, required minimum clearance to combustible

materials from the bottom of the unit is 300mm (however
see page 2 section 16 which may require greater
clearances for servicing) and from the sides 450mm. For
PDE units sizes 30-50 minimum clearance from the top is
25mm and from the flue collar 50mm; for PDE units sizes
75-300 minimum clearance from the top is 50mm and from
the flue collar is 75mm; for PDE unit 350 minimum
clearance from the top is 75mm and from the flue collar is

100mm, for PDE unit 400 minimum clearance from the top
is 100mm and from the flue collar is 125mm.

13. At least 150mm clearance at the sides and 300mm

clearance at rear (or 150mm beyond end of motor at rear of
unit, whichever is greater) must be allowed to provide
sufficient air for combustion and correct operation of the
fan. However see page 2 section 12 for clearances to
combustible material.

14. The minimum distance required from combustible materials

is based on the combustible material surface not exceeding
70°C. Clearance from the top of the unit may be required to
be greater than 150mm if heat damage, other than fire,
may occur to materials above the unit heater at the
temperature described.

15. PDE unit heaters are designed for use in heating

applications with ambient temperatures between 0°C 
and 32°C. If an application exists where ambient
temperatures can be expected to fall outside of this range,
contact your local sales representative for
recommendations.

16. Clearance must be provided for opening hinged bottom for

servicing. See Figure 1. Do not stand unit on its base.

17. To ensure that flames do not impinge on heat exchanger

surfaces, the unit must be suspended in a vertical and level
position. Failure to suspend a unit properly may shorten its
life.

18. The unit heater must not be lifted by its gas controls or gas

manifold.

19. Ensure there are no obstructions which block air intake and

discharge of the unit heater.

20. Do not attach duct work or air filters to any PDE model unit

heaters.

21. In aircraft hangars, the bottom of the unit must be at least

3m from the highest surface of the wings or engine
enclosures of the highest aircraft housed in the hangar and
the installation must be in accordance with the
requirements of the enforcing authority.

22. In garages or other sections of aircraft hangars such as

offices and shops which communicate with areas used for
servicing or storage, the bottom of the unit must be at least
1.8m above the floor.

23. The piping, electrical, ventilation and flueing instructions in

this manual should be carefully read before commencing
installation.

24. All literature shipped with the unit should be kept for future

use for servicing or service diagnosis. None of the literature
shipped with the unit should be discarded.

25. Only approved service replacement parts should be used

when servicing or repairing these unit heaters. A complete
replacement parts list may be obtained by contacting your
appliance supplier. The data plate on the unit gives the unit
model number, serial number and company address. Any
substitution of non-approved parts or controls is at the
owners risk and may invalidate the EC Certification.

26. Always turn off the gas supply at the gas cock and

disconnect the electricity supply to the appliance before
servicing or replacing any components.

27. These unit heaters will normally be controlled by a room

thermostat. Harry Taylor have available a proportional
temperature controller (PTC-1) which can be used to
provide this control. If a room thermostat is to be used
contact Harry Taylor for details of suitable models.

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Summary of Contents for G20

Page 1: ...u ui is sh h a an ny y o op pe en n f fl la am me e 4 4 I Im mm me ed di ia at te el ly y c ca al ll l y yo ou ur r g ga as s s su up pp pl li ie er r F FO OR R Y YO OU UR R S SA AF FE ET TY Y T Th he e u us se e a an nd d s st to or ra ag ge e o of f g ga as so ol li in ne e o or r o ot th he er r f fl la am mm ma ab bl le e v va ap po ou ur rs s a an nd d l li iq qu ui id ds s i in n o op pe en ...

Page 2: ...ttom of the unit is 300mm however see page 2 section 16 which may require greater clearances for servicing and from the sides 450mm For PDE units sizes 30 50 minimum clearance from the top is 25mm and from the flue collar 50mm for PDE units sizes 75 300 minimum clearance from the top is 50mm and from the flue collar is 75mm for PDE unit 350 minimum clearance from the top is 75mm and from the flue ...

Page 3: ...N NI IT T H HE EA AT TE ER RS S P PD DE E M MO OD DE EL LS S G GE EN NE ER RA AL L I IN NT TR RO OD DU UC CT TI IO ON N T TA AB BL LE E 1 1 T TE EC CH HN NI IC CA AL L D DA AT TA A A H D OPENING BB E AA B K W X F C K G L Approx MIN DISTANCE TO WALL IS L 6 J VENT PIPE EE MIN DISTANCE TO WALL L LL D Di im me en ns si io on ns s m mm m D Di im me en ns si io on n M Mo od de el l N Nu um mb be er r P ...

Page 4: ...e ee e p pa ag ge e 1 12 2 f fo or r p pr ro op pa an ne e d de et ta ai il ls s Based on natural gas typical calorific value 37 78 MJ M3 At 18 C ambient and unit fired at full rated input Mounting height as measured from bottom of unit N NO OT TE E N NO OT T A AL LL L M MO OD DE EL LS S A AR RE E A AV VA AI IL LA AB BL LE E I IN N T TH HE E U UK K C CH HE EC CK K W WI IT TH H Y YO OU UR R S SU UP...

Page 5: ... panels screws are on back flange of side panel exposing the adjustable mounting brackets Fig 2 Loosen the set screws holding the mounting brackets in place and using a rubber mallet or something similar tap the heater into a position where it does hang level Tighten set screws and replace the outer side panels The PDE 350 and PDE 400 have four mounting holes in the top of the unit T To o e en ns ...

Page 6: ...04 316 may be used in conjunction with a 50mm minimum thick layer of vermiculite or perlite granules between the liner and the inner skin of the chimney body Liners should be sealed at both the top and the bottom In situations where a conventional flue is inappropriate a flue boost kit is available for all PDE models allowing up to 10 metres or equivalent length of horizontal flue 2 2 5 5 P Pi ip ...

Page 7: ...on gas control A short flame can be caused by a dirty pilot injector Pilot flame condition should be observed periodically to ensure trouble free operation 3 2 4 Move gas control knob to ON 3 2 5 Set room thermostat to desired setting 3 2 6 Check gas piping for leaks as described in IM 5 3 2 7 Check gas input rate by measuring burner pressure using the manometer fitted to test point at the outlet ...

Page 8: ...r rm mo os st ta at t The overheat thermostat bulb mounted on the left inner side panel when facing front of unit body in junction box will shut off the gas supply to the main burner in the event of overheating The manual reset button is located beneath a black screw off cap positioned on the side of the junction box See Figs 6 and 7 It is a single pole single throw switch The contacts open to shu...

Page 9: ...L FAN MOTOR CONDENSER MANUAL RESET FOR OVERHEAT THERMOSTAT BENEATH BLACK CAP JUNCTION BOX R RE EA AR R V VI IE EW W FLUE CONNECTION V VI IE EW W F FR RO OM M B BE EL LO OW W B BO OT TT TO OM M P PA AN N O OP PE EN N TAPPED MOUNTING HOLES Overheat Thermostat with interupter to gas valve capillary with sensor to heat exchanger Manual reset button located beneath black screw off cap 230V Thermostat B...

Page 10: ...hermostat in the heater junction box and feed back through the cable grommet Replace component and reassemble in reverse order 5 5 6 6 D De el la ay y T Ti im me er r The delay timer is located in the junction box Remove the junction box front cover by taking out the two retaining screws Remove the single retaining screw from beneath the junction box pull off the electrical connectors taking care ...

Page 11: ...t l li ig gh ht t P PO OS SS SI IB BL LE E C CA AU US SE ES S A AN ND D R RE EM ME ED DI IE ES S a Check power to appliance is turned on b Check room thermostat and time switch if fitted are calling for heat c Check that knob on combination gas control is in ON position d Be sure pilot is lit correctly positioned and strong enough to ignite burner ports e Check wiring electrical power supply to co...

Page 12: ... pt t 125 150 200 225 400 450 450 400 750 850 950 1 200 w wa at tt ts s T TA AB BL LE E 4 4 P Pe er rf fo or rm ma an nc ce e P Pr ro op pa an ne e U Un ni it ts s O On nl ly y Based on propane gas typical calorific value 91 65 MJ M3 At 18 C ambient and unit fired at full rated input Mounting height as measured from bottom of unit Head Office Kitson s Works Aylesbury Road Bromley Kent BR2 0QZ Tel ...

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