Modern RAPTOR Operator'S Manual Download

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15’ Raptor

15’ Raptorrr Center Deck Parts Section

Item

Part Number

Description

Qty

1..............101-3900 .................. 15’ Omni Raptor Center Deck Body ....1

2..............610-0005 .................. Driveline Splitter Shield ............................1

3..............116-1687 .................. Center Deck Skid Shoe ...........................2

4..............116-1500 .................. Leveling Rod ............................................2

5..............101-0182-01 ............. Center Deck Blade Carrier .....................1

6..............610-1608 .................. Hydraulic Line Holder ..............................2

7..............116-1572 .................. Transport Bar.............................................2

8..............101-1554 ..................

Deflector Strap

.........................................1

9..............415-1590 .................. Divider Gearbox ......................................1

10............415-1598 .................. Center Immediate PTO ...........................1

11............415-1591 .................. Gearbox 540 RPM Rev ............................1

12............159-1542 .................. Ratchet Jack & Handle .........................2

13............750-1 ........................ SMV Emblem ............................................1

14............116-1656 .................. Mower Deck Plug ....................................1

15............415-0007 .................. Safety Cone .............................................1

16............412-9099 .................. Owner Manual Holder ............................1

17............800-7556 .................. Blade, Center CCW ................................2

18............104-1905 ..................

Deflector Shield

........................................1

19............412-0057-01 ............. Blade Bolt .................................................2

20............830-1018N ................ Washer W/Keyway ..................................2

21............501-0943 .................. Flange Nut ................................................1

22............501-0940 .................. Cotter Pin, ¼” x 3” ...................................1

23............900-8771 .................. Lock Washer .............................................2

24............900-8614-01 ............. Jam Nut ....................................................2

25............412-15310 ................ Bolt, 5/8-11 x 1-3/4”..................................4

26............412-0076 .................. Flat washer, 5/8” ......................................5

27............412-5284 .................. Nylock Nut, 5/8”-11 .................................5

28............412-0009 .................. Bolt, ¼” x 1-1/4” ........................................4

29............412-0007 .................. Lock washer, ¼”.......................................4

30............412-0082 .................. Hex Nut, ¼” ..............................................4

31............412-0023-02 ............. Tap Bolt, 5/8” x 2 Gr 5 ZP .........................2

32............412-15365 ................ Bolt, ¾”-10 x 3” Gr8 ..................................2

33............412-37041 ................ ¾”-10 Jam Nylock Nut ............................2

34............412-15360 ................ Bolt, ¾” x 1-3/4” ........................................4

35............412-2083 .................. Bolt, ½”-13 x 2” ZP Gr5 .............................10

36............412-0072-01 ............. Flat washer, ½” .........................................10

37............415-0001-04 ............. Main PTO CV Series 8EL ...........................1

38............412-3243 .................. Nylock Nut, ½” .........................................6

39............412-2004 .................. Bolt, 5/16” x ¾” .........................................4

40............412-0075 .................. Flat washer, 3/8” ......................................2

41............415-1/4x34RD .......... Galvanized Rod .......................................1

42............415-1/4x23RD .......... Galvanized Rod .......................................2

43............412-6298-6L ............. ¼” Safety Chain .......................................AR

44............415-1/4x78RD .......... Galvanized Rod .......................................1 *

45............101-CDGD ............... Rear Center Deck Chain Guard ............1 *

46............412-18992 ................ Hex Bolt, ¾” x 2-1/2” NF Gr8 ...................6

47............412-0077 .................. Flat Washer, ¾” ........................................6

48............412-37314 ................ Nut – Self Lock, ¾”-16 ..............................6

49............101-6816 .................. Rear Chain Assembly (Option Only) .....1 *

15 FT RAPTOR PARTS SECTION

Summary of Contents for RAPTOR

Page 1: ...EAD WITH A MODERN BEHIND 15 RAPTORRR CUTTER P O BOx 790 BeaumOnt tx 77704 409 833 2665 1 800 231 8198 Fax 409 726 8333 www modernusa com Go Galvanized PART 1 OF 2 LAST REVISION SUMMER 2012 SPRING 2016 Operator s Manual 15 RAPTOR CUTTER ...

Page 2: ... been assembled for operation with a tractor PtO input speed of 540 or 1000 RPm Verify your RPM with your local dealer prior to operation Should you desire to change PTO input speed contact your local dealer this series of cutter is recommended for use with tractors rated at 50 HP 37 KW to 120 HP 75 KW for 540 RPm drive and 50 HP 37KW to 140 HP 104KW for 1000 RPM drive When ordering parts for the ...

Page 3: ...er and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer the first section of this manual includes a list of Safety messages that if followed will help protect the operator and bystanders from injury or death many of the Safety messages will be repeated throughout the manual the owner operator dealer should know these Safety messages befo...

Page 4: ...4 15 Raptor safety section ...

Page 5: ...perate the tractor and implement without supervision make sure the operator has fully read and understood the manuals prior to operation the operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment never allow children to operate ride on ...

Page 6: ...s or feet under implement decks Blade contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up Do not operate the implement while wearing loose fitting clothing entanglement of the clothing with the rotating elements can result in serious injury or even death KeeP aWaY FROm ROtatInG eLementS to prevent entanglement and possible...

Page 7: ... and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a tractor that is moving or while the engine is running never leave the tractor and implement unattended while the implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of theunit po...

Page 8: ...ow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided avoid mowing in reverse direction when possible Check to make sure there are no persons behind the implement and use extreme care when mowing in reverse mow only at a slow ground speed where you can safely operate and control the tractor a...

Page 9: ...low safety guidelines carefully StOP mOWInG IF PaSSeRSBY aRe WItHIn 100 YaRDS Be sure you have adequate knowledge of the property you will be working on take time to make yourself aware of any area underground lines or cables always keep a careful lookout and use extreme care when working around utility and municipal obstructions never allow the implement to contact any utility municipal or other ...

Page 10: ...Note Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the implement drivetrain spread cut material bett...

Page 11: ...e and result in personal injury and damage to the implement Before operating the implement check to make sure the implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the tractor PtO by pushing the PtO into the tracto...

Page 12: ... be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death understand the tractor and implement and how it handles before transporting on streets and highways make sure the tractor steering and brakes are in good condition and operate properly transport only at speeds where you can maintain co...

Page 13: ...port position Dropping implement in transport can cause serious damage to the tractor and or implement and possibly cause the operator or others to be injured or killed In wet conditions where there is a likelihood of material collecting on the implement make certain that excess material is removed before traveling on public roadways allow sufficient clearance for the implement to swing outward wh...

Page 14: ...with factory set hydraulic calibrations any change in calibration could cause a failure of the equipment and may result in injury always disconnect the main PtO Driveline from the tractor before performing service on the implement never work on the implement with the tractor PtO driveline connected and running Rotating Parts blades or drivelines could turn without warning and cause immediate entan...

Page 15: ...issing damaged or unreadable obtain and install replacement safety signs immediately concluding safety instructions and practices In addition to the design and configuration of this implement including safety signs and safety equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport mainte...

Page 16: ...P HanDS CLeaR 1 8 490 GaLVCOat CautIOn GaLV COatInG 1 9 490 5009 REPLACE SHIELDS 1 10 490 2010 RetORQue GeaRBOx 1 11 490 1022 CAUTION REPLACE SHIELDS 1 mORe DeCaLS On next PaGe 12 7 7 7 13 10 15 12 12 13 1 1 1 9 6 7 7 9 10 5 4 3 2 1 RE TORQUE GEARBOX NUTS EVERY 40 HOURS 8 8 8 Galvanized Units Only 11 Safety decals item 1 6 are sold in complete sets only Additional safety decals item 7 10 can be pu...

Page 17: ...rator manual 1 thrown Object Hazard 1 Lubricate Gearbox Cutter Size Decals Modern Attachments 800 231 8198 490 2003 490 FEMA 490 1031 490 1023 ADDITIONAL CUTTER DECALS 490 EAGLE 490 EAGLE BLUE ITEM PART NO DESCRIPTION QTY 12 490 1501 DanGeR LOWeRInG WInG 2 13 490 1018 WaRnInG nO LuBe 3 14 490 540RPm 540 RPm 1 15 490 9020 TYPICAL SET UP 1 490 1000 SAFETY SECTION 490 1014 ...

Page 18: ...18 15 Raptor operation section ...

Page 19: ...e not necessarily of all cutters Some pictures may show shields removed for picture clarity NEVER OPERATE this implement without all shields in place and in good operational condition the operator must be familiar with the cutter and tractor operation and all associated safety practices before operating the cutter and tractor Proper operation of the cutter as detailed in this manual will help ensu...

Page 20: ...n 50 hp 75hp Gearbox Rating main Gearbox or Divider Box 255 hp Outboard Gearbox or Center Wings 210 hp Output Shaft Diameter 2 3 8 or 2 cut capacity 3 1 2 Blade tip Speed Main or center 540 15 268 FPm 1000 15 072 FPm Wings 540 15 016 FPm 14 821 FPm Dragon 1000 14 996 FPm 14 946 FPm Dragon Driveline Size Main cat 5 constant Veloc Outboard Center or Wings Cat 4 w Slip Clutch Deck thickness 3 16 Side...

Page 21: ...operator is under the influence of drugs or alcohol SG 27 OPERaTION FL15M 02 07 Operation Section 4 4 OPERaTION 2 OPERaTOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In additio...

Page 22: ...0 from inside to inside of tires ROPS and Seat Belt the tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened tractor model not equippe...

Page 23: ...vegetation to be cut terrain condition operator experience condition of the mower and tractor and others For most mowing conditions the FL10 mower requires a tractor with a minimum of 40 HP and the FL15 mower requires a tractor with a minimum of 50 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 100 HP for a 540 RPM drive and 140 HP f...

Page 24: ...U IURQW HQG DW DOO WLPHV URQW HQG ZHLJKW LV FULWLFDO WR PDLQWDLQ VWHHULQJ FRQWURO DQG WR SUHYHQW WKH WUDFWRU IURP UHDULQJ XS ZKLOH GULYLQJ I WKH IURQW HQG LV WRR OLJKW DGG ZHLJKW XQWLO D PLQLPXP RI WRWDO ZHLJKW LV UHDFKHG RQ WKH IURQW WLUHV URQW ZHLJKWV DQG ZHLJKW FDUULHUV FDQ EH SXUFKDVHG WKURXJK DQ DXWKRUL HG WUDFWRU dealership Power Take Off PTO HSHQGLQJ RQ WKH XQLW WKH FXWWHU LV GHVLJQHG WR RS...

Page 25: ...d by the momentum of the rotating Cutter blades driving the tractor transmission even though the tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Cutter driveline to prevent this potentially dangerous situation Tire Spacing tractor tires should be set a minimum of 60 apart measured from inside of tire to inside of tire Refer to the tractor Operator ...

Page 26: ...r the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on...

Page 27: ...2007 Alamo Group Inc OPERaTION 5 STaRTING THE TRaCTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control lever Locate the engine shut off ...

Page 28: ... ends become contaminated wipe clean with a rag before connecting OPERaTION FL15M 02 07 Operation Section 4 11 2007 Alamo Group Inc OPERaTION 6 1 Connecting the Mower Tongue to the Tractor 1 Ensure the tractor is equipped with the cor rect PTO shaft and the drawbar is set at the correct length 2 Using the parking jack position the tongue clevis to the height of the tractor drawbar Adjust the mower...

Page 29: ...ther and will be controlled using one hydraulic valve and the center section with the remaining control valve Ensure that the operator is aware that eac cannot be controlled independently nor will they raise and lower simultaneously Operating the Mower Hydraulics with a 3 Spool Hydraulic Control Valve Extra Equipment Ensure the valve matches the hydraulic operating system of the tractor open or cl...

Page 30: ...osen jamnut and screw turnbuckles to lower the front lengthen the rods and to raise the front shorten the rods DO nOt unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the cutter to fall Re tighten jamnuts when deck is leveled OPERaTION FL15M 02 07 Operation Section 4 13 2007 Alamo Group Inc OPERaTION Hydraulic Line Support After connecting the mo...

Page 31: ...rake before dismounting 4 Level the cutter deck front to rear by adjusting the leveling rods linking the tongue to the rear axle DO nOt allow feet or other body parts underneath the cutter when making adjustments to adjust rod length loosen jamnut and screw ratchets to lower the front lengthen the rods and to raise the front shorten the rods DO nOt unscrew ratchets to the point that either rod thr...

Page 32: ...th per operating speed of mower When connecting drive always check driveline yoke phasing The end yokes on jackshaft and maindrive should all be in line Adjust height of jackshaft support bearing up or down so that entire drive is in a straight line from tractor to implement 8 dRIVELINE aTTaCHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the ...

Page 33: ...is a potential problem bottoming out the driveline and the driveline should be shortened OPERaTION OPERaTION 8 1 driveline Length Check When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operat...

Page 34: ...tuations which pose a potential problem to avoid damaging the driveline OPERaTION FL15M 02 07 Operation Section 4 17 2007 Alamo Group Inc OPERaTION Shorten the driveline profiles as follows Remove the driveline from the tractor Position the mower to the point with the short est distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this posi...

Page 35: ... sharpest turning radius that maintains a safe operating angle and note this position to the operator OPERaTION OPERaTION 8 2 Constant Velocity CV driveline For mowers equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over extend which can cause CV joint damage Constant Velocity joints enable...

Page 36: ... 2007 Alamo Group Inc OPERaTION Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections SRM 4 9 PRE OPERaTION INSPECTION aNd SERVICE Before each use a pre operation inspection and service of the implement and tractor mus...

Page 37: ...e each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shi...

Page 38: ...ions immediately ensure the driveline integral shields are in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued ensure the tractor PtO master shield is in place lowered and in good condition ensure each cutter slip clutch shield is secured in place and in good condition ensure the driveline slip clutches are properly adjusted and the fricti...

Page 39: ...ormed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 or The material on the leading edge has been worn away by more than 1 2 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may c...

Page 40: ... tongue or hitch the tow chain is secured to the tractor cutter The hydraulic cylinders pins are tight there are no leaking or damaged hoses the cutter deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition Driveline clutches are in good condition not frozen Driveline telescoping members u joints are lubricated D...

Page 41: ... pressure the wheel lug bolts are tight the tractor brakes are in good condition the steering linkage is in good condition there are no visible oil leaks The hydraulic controls function properly the ROPS or ROPS Cab is in good condition the seatbelt is in place and in good condition the 3 point hitch is in good condition the drawbar pins are securely in place The PTO master shield is in place The ...

Page 42: ...r steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the sp...

Page 43: ...turning During normal cutting conditions locking the differential provides no benefit and should not be used Be aware of the operating conditions Do not operate the tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the tractor s fl...

Page 44: ...ctor and vice versa resulting in serious injury or even death never fold wings on a hillside the Implement may overturn Operating Position to lower the wings remove the transport lock braces and secure braces on storage bracket DO nOt drive out transport brace pins the wing cylinder may need to be retracted to remove tension for brace removal after removing brace bars extend wing hydraulic cylinde...

Page 45: ...transport detent position to prevent damage to the cutter driveline and tongue when turning Perform turns with the tractor and cutter at slow speeds to determine how the tractor with an attached cutter handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow addi...

Page 46: ...nd through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When contronted with an incline or ditch do not ap...

Page 47: ...MPLEMENT aNd aLL CONTROLS BEFORE aTTEMPTING TO OPERaTE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become ...

Page 48: ...e the engine speed and disengage the PtO Wait for all cutter rotating motion to stop then raise the cut ter and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the cutter and make any needed repairs immediately make sure the blades are not damaged and the carrier is balanced before resuming operation always wear ...

Page 49: ...wer Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase...

Page 50: ...nd grass type density and height of cut normal ground speed range is from 2 to 5 mph use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided Operating the Cutter Only operate the cutter from the tractor operator s seat with the seatbelt securely fastened the tractor must be equipped with ...

Page 51: ...sibility in daylight or with adequate artificial lighting WARNING avoid mowing in reverse direction when possible Check to make sure there are no persons behind avoid mowing in reverse direction when possible Check to make sure there are no persons behind a WARNING WARNING OPERaTION Do not mow with two machines in the same area except with Cab tractors with the windows closed SGM 11 Mow only in co...

Page 52: ...elerated blade wear and possible blade component failure FL15M 02 07 Operation Section 4 37 2007 Alamo Group Inc OPERaTION When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complet...

Page 53: ...ECTING THE Cutter FROM THE TRACTOR Before disconnecting the cutter the PtO must be disengaged and blade rotation at a complete stop move the cutter to a level storage location and lower the center section and both wings to the ground If the cutter will be stored with the wings in the raised position install both wing transport lock braces If the cutter is not resting securely on the ground block t...

Page 54: ...nd is supported solely by the jack the jack should be in a near vertical position with the ground and can be adjusted by loosening the positioning nut and moving the jack up to 15 degrees in each direction also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the cutter Once the cutter tongue is being supported entirely by the jack re...

Page 55: ...EH UHDG IRU XVH DW WKH VWDUW RI WKH QH W VHDVRQ 6WRUH WKH FXWWHU LQ D FOHDQ GU SODFH ZLWK WKH FXWWHU KRXVLQJ UHVWLQJ VHFXUHO RQ EORFNV RU at ground level HHS WKH GULYHOLQH RNH IURP VLWWLQJ LQ ZDWHU GLUW DQG RWKHU FRQWDPLQDQWV SSO WRXFK XS ZKHUH QHFHVVDU WR SUHYHQW UXVW DQG PDLQWDLQ WKH DSSHDUDQFH RI the cutter W LV FULWLFDO WKDW GULYHOLQH FOXWFKHV VOLS ZKHQ DQ REVWDFOH RU KHDY ORDG LV HQFRXQWHUHG ...

Page 56: ...o ride on the tractor or Implement Falling off can result in serious injury or death Before transporting the tractor and cutter idle the tractor engine disengage the PtO and wait for all cutter moving parts to come to a complete stop Raise the cutter wings and secure in position with transport lock braces When transporting only raise the center deck enough to clear ground obstacles to prevent tipp...

Page 57: ...s are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 10 MPH Excessive speed can cause damage to the machine and tire sections Sectional tires must be installed such that the rubber segments lay with the ground Foam Filled used airplane Tires are ideal for...

Page 58: ...aised position with the transport lock braces OPS R 0036 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH STI 6 Never allow children or other perso...

Page 59: ...pedals are locked together when operating on public roads OPERaTION FL15M 02 07 Operation Section 4 45 2007 Alamo Group Inc OPERaTION Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models ar...

Page 60: ...xt safe location to inspect the security of the load OPERaTION FL15M 02 07 Operation Section 4 46 2007 Alamo Group Inc OPERaTION 14 3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be ...

Page 61: ...d replace new Blade or bolts matched Replace blades or bolts in sets with worn blade or bolts Drivelines not phased correctly Replace Drivelines Implement tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Consult Dealer about lubricant excessive trash build up Remove trash around gear box Bearing or gears set up improperly consult your de...

Page 62: ... worn Replace piston O ring cylinder wall scored or pitted Replace cylinder Wrong piston ring on piston Use correct piston rings not Cutting Clean Blades dull Sharpen or replace blades Blade rotation incorrect use correct blade for carrier rotation carrier RPM too low Use correct PTO speed and check for correct gear box ratio Cutter not level adjust machine Tires mashing down grass Move tires out ...

Page 63: ...xcess grease collect on or around parts particularly when mowring in sandy areas the accompanying illustration shows lubrication points the chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication FIGuRe 1 use an Sae multi purpose lithium type grease for all locations shown Be sure to clean the fitting...

Page 64: ...gs are being raised It is important that the u Joints and CV Joints be greased each day before the unit is started the u Joint and CV Joint assemblies are located at each end of the Center and wing drivelines the CV joint is located at the end of the main driveline the u Joint and the CV joint are accessible by rotating the driveline safety shield until the hole in the shield matches up with the g...

Page 65: ...nce DO nOt use PtO adapter with CV drivelines Replace special taper Pin bolts only with genuine Oem parts periodically check tightness of nuts Consult Operator s manual for additional information The CV joint must be greased every 8 hours shield bearings cross journal and internal parts as indicated in the grease diagrams To disassemble remove the hardshell shield by removing the screws then remov...

Page 66: ...ne to tractor set engine at approximately half throttle and quickly engage PtO the procedure will break clutch facings loose and allow the proper torque to be maintained 3 Return the nuts and bolts to their original position of 1 1 8 compressed spring length for 540 RPm or 1 3 16 for 1000 RPm tractor Note if machine sits outside longer than 30 days and is exposed to rain and humid air the clutches...

Page 67: ...uRe 3 always sharpen blades by grinding DO nOt heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade IMPORTANT When sharpening blades grind each blade the same amount to maintain balance the difference in blade weights should not exceed 1 ounce unbalanced blades will cause excessive vibration which can damage gear box bearings Vi...

Page 68: ...moval should be done only with the tractor engine shut off key removed in neutral parking brake on PtO disengaged and the cutter blocked in the raised position BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gear box shaft Loosen but do not remove the nut until the blade carrier is loosened use a suitable two jaw gear puller to pull carrier tapered gear box shaft If gear puller i...

Page 69: ...cups and cones in the wheel hub should be replaced Replace the cups and cones as a set this prevents a continuation of the original problem If the bearings are in good shape pack then with grease Put the bearing seal back into the wheel hub and replace the hub tighten the adjusting nut until there is noticeable drag while turning the wheel Back of just enough to provide a free rolling fit Insert a...

Page 70: ...70 15 Raptor ASSEMBLY PARTS SECTION 15 FT OMNI PREDATORRR PARTS SECTION ...

Page 71: ...71 15 Predatorrr 10 Offset Predatorrr 75 This page intentionally left blank 75 10 Offset Predatorrr ...

Page 72: ...72 15 Raptor 15 FT RAPTOR PARTS SECTION ...

Page 73: ...1 0943 Flange Nut 1 22 501 0940 Cotter Pin x 3 1 23 900 8771 Lock Washer 2 24 900 8614 01 Jam Nut 2 25 412 15310 Bolt 5 8 11 x 1 3 4 4 26 412 0076 Flat washer 5 8 5 27 412 5284 Nylock Nut 5 8 11 5 28 412 0009 Bolt x 1 1 4 4 29 412 0007 Lock washer 4 30 412 0082 Hex Nut 4 31 412 0023 02 Tap Bolt 5 8 x 2 Gr 5 ZP 2 32 412 15365 Bolt 10 x 3 Gr8 2 33 412 37041 10 Jam Nylock Nut 2 34 412 15360 Bolt x 1 ...

Page 74: ...74 15 Raptor 15 FT RAPTOR PARTS SECTION ...

Page 75: ...mpression Spring 2 17 415 2001 Spring Suppressor Plug 2 18 104 1905 WR Wing Rubber Guard Right 1 104 1905 WL Wing Rubber Guard Left 1 19 101 1830 Deflector Strap 1 20 412 2083 Bolt 13 x 2 ZP Gr5 13 21 412 0072 01 Flat washer 13 22 412 3243 Nylock Nut 13 23 900 8614 01 Jam Nut 2 24 900 8771 Lock Washer 2 25 830 1018N Washer W Keyway 2 26 501 0943 Flange Nut 1 27 412 0057 01 Blade Bolt 2 28 501 0940...

Page 76: ...76 15 Raptor 15 FT RAPTOR PARTS SECTION ...

Page 77: ... No Hubs 2 2A 108 5030A Center Axle Leg Double Spindle w Hubs 2 3 415 0050 00 Hub Assembly 4 4 415 0052 Double Spindle Only 2 5 415 2001 Spring Suppressor 6 6 412 15479 G Bolt 1 8 x 8 w Grease Zerk 2 7 412 0068 Nylock Nut 1 4 8 415 0025 Compression Spring 6 9 108 7000 Spring Locator 6 10 412 15477 G Bolt 1 8 x 7 w Grease Zerk 2 15 FT RAPTOR PARTS SECTION ...

Page 78: ...78 15 Raptor 15 FT RAPTOR PARTS SECTION ...

Page 79: ... 108 1000 Welded Tongue 1 2 457 1609 Jack Top wind 5000 LB 1 3 108 9000 Tongue Clevis 1 4 108 9010 Drawbar Clevis 1 5 412 15477 Bolt 1 8 x 7 1 6 412 15479 Bolt 1 8 x 8 1 7 412 7975 Flat Washer 1 3 8 412 0068 Nylock Nut 1 8 4 9 412 0586 Bolt 1 8 x 6 1 2 2 15 FT RAPTOR PARTS SECTION ...

Page 80: ...80 15 Raptor 15 FT RAPTOR PARTS SECTION ...

Page 81: ... 2 2 415 1600 Center Deck Cylinder 1 3 415 0041 Hose Assembly 195 1 4 415 0228 Hose Assembly 228 2 5 800 0203 90 Degree Elbow 1 6 800 0202 90 Degree Elbow 2 7 150 6306 Cylinder Pin 4 8 154 1533 Lynch Pin 7 16 8 9 412 7975 Flat Washer 1 4 10 261 700 Cylinder Pin 2 11 800 0205 Breather Plug 3 15 FT RAPTOR PARTS SECTION ...

Page 82: ...82 15 Raptor 15 FT RAPTOR PARTS SECTION ...

Page 83: ...5 645033 Phasing Cylinder 3 1 4 x 12 1 5 415 0228 Hose Assembly 228 2 6 415 0041 Hose Assembly 195 2 7 415 0043 Hose Assembly 90 1 8 415 0249 Hose Assembly 249 1 9 800 0202 90 Degree Restrictor 2 10 800 0207 90 Degree Elbow 2 11 800 0206 Straight Adaptor 4 12 261 700 Cylinder Pin 6 13 150 6306 Cylinder Pin 4 14 412 5115 Lynch Pin 8 15 412 7975 Flatwasher 1 8 16 97 2 Breather Plug 2 15 FT RAPTOR PA...

Page 84: ...00 VAR 6 7 00 VAR 6 7 00 VAR SHIM 10 MM VAR 15 6 0 00 VAR 6 0 00 VAR ITEM PART NO DESCRIPTION QTY 17 SHIM 10 MM VAR 6 0 00 VAR 19 6 0 00 VAR COTTER PIN 1 COTTER PIN 1 BOLT BOLT 10 SLOTTED NUT 1 1 187 1 501 0071 2 6 5 3 8 1 3 8 1 HUB 1 5 7 1 1 5 1 1 COVER 1 GEAR BOX LEFT WING CENTER DECK 540 RPM 415 1591 15 FT PREDATORRR PARTS SECTION 15 FT RAPTOR PARTS SECTION ...

Page 85: ... 7 1 5 1387 6 7 2 1 287387 6 7 1 7 5 1 83 21 5 1 83 21 9 SEAL 1 10 SEAL 1 11 6 7 00 VAR 6 7 00 VAR 6 7 00 VAR SHIM 10 MM VAR 15 6 0 00 VAR ITEM PART NO DESCRIPTION QTY 6 0 00 VAR 17 SHIM 10 MM VAR 6 0 00 VAR 19 6 0 00 VAR COTTER PIN 1 COTTER PIN 1 BOLT BOLT 10 NUT 1 NUT 1 501 0071 2 6 5 3 8 1 3 8 1 HUB 1 5 7 1 1 5 1 1 COVER 1 15 FT RAPTOR PARTS SECTION ...

Page 86: ...951 6 7 286 1 3 287387 1 5 5 7 530 5 7 530 1 7 287387 6 7 1387 6 7 1 9 5 1 21 5 10 5 1 21 1 11 5 1 83 1 5 1 83 5 1 83 1 SEAL ITEM PART NO DESCRIPTION QTY 15 SEAL 6 7 VAR 17 6 7 VAR 6 7 VAR 19 501 0990 6 7 VAR 6 7 VAR 6 7 VAR SPACER 1 BOLT 501 0071 2 6 5 501 0991 2 187 2 6 5 7 6 5 501 0757 3 8 1 3 8 1 5 7 1 1 5 1 1 15 FT RAPTOR PARTS SECTION ...

Page 87: ... outside 1 4 900 602406 Bearing cup inside 1 5 900 602416 Bearing cone inside 1 6 415 0050 03 Seal 1 7 325 2122 Nut 5 8 412 0072 Washer 1 2 5 9 325 2112 Stud 5 10 415 0051 Spindle Single Wheel 1 415 0052 Spindle Double Wheel 1 11 415 0050 05 Dust Cap 1 12 415 0050 02 Slotted Nut 1 13 415 0050 04 Washer 1 14 900 8686 Cotter Pin 1 15 423 1121 Grease Zerk 1 16 103 211 Laminated Tire 600 x 9 1 OP 401 ...

Page 88: ...88 15 Raptor 0 1 9 372 530 15 FT RAPTOR PARTS SECTION ...

Page 89: ...175 2 6 7 6 9 501 0510 01 52 3 1 287 5 00 287 5 78 11 5 78 501 0515 01 52 3 1 11 5 00 2 11 5 78 5 501 0517 01 2 6 7 6 7 3 5 3 1 501 0519 5266 7 6 5 6 6833257 287 5 6 6833257 6 7 9 6 6 7 33 1 6 1 6 5 501 0500 287 5 6 78 11 5 6 78 6 6833257 11 5 6 21 6 9 21 6 21 11 5 6 1 6 22 00 3 5 6 1 2 5 5 6 1 2 5 7 2 57 7 3 5 3 1 7 µ 3 16 203 7 6 7 15 FT RAPTOR PARTS SECTION ...

Page 90: ...90 15 Raptor 15 Predatorrr 91 1 372 530 15 FT RAPTOR PARTS SECTION WING PTO 540RPM OR 1000RPM 415 1599 01 ...

Page 91: ... 10 6 5 1 287 5 2 21 6 21 287 5 6 7 78 287 5 6 78 11 5 6 27 501 1759 21 6 21 11 5 6 5 1 11 5 203 7 6 1 00 5 6 1 2 5 3 1 187 6 5 2 635 1 87 1 2 501 0555 01 86 1 87 1 1 5 9 1 3 7 87 11 5 3 7 00 501 0551 01 1 8 µ 7 3 1 3 1 187 6 5 87 35 6685 3 7 501 0550 01 6 5 2 7 187 0 97 SHIELD ASSEMBLY 501 1777 WING PTO 540RPM 415 1599 01 15 FT RAPTOR PARTS SECTION WING PTO 540RPM OR 1000RPM 415 1599 01 ...

Page 92: ...92 15 Raptor 3UHGDWRUUU 17 5 17 50 7 372 530 15 FT RAPTOR PARTS SECTION CENTER INTERMEDIATE PTO 540RPM OR 1000RPM 415 1598 01 ...

Page 93: ...6 21 287 5 6 7 78 287 5 6 78 11 5 6 27 21 6 21 11 5 6 5 1 11 5 203 7 6 1 00 3 1 187 6 5 2 635 1 87 1 2 501 0555 01 86 1 87 1 1 5 9 1 3 7 87 11 5 3 7 00 501 0551 01 1 8 µ 7 3 1 3 1 187 6 5 87 35 6685 3 7 501 0550 6 5 2 7 187 0 97 SHIELD ASSEMBLY 501 1770 CENTER INTERMEDIATE PTO 540 RPM 415 1598 01 15 FT RAPTOR PARTS SECTION CENTER INTERMEDIATE PTO 540RPM OR 1000RPM 415 1598 01 ...

Page 94: ...94 15 Raptor 15 predatorrr Xp15 B 105 Main 80 deg cv Pto 1000 rPM 415 0001 02 1 3 4 20Z 415 0001 05 1 3 8 21Z 15 FT RAPTOR PARTS SECTION ...

Page 95: ...tuBe 1 343 1306 21 YOKe SFt 6 1 3 6 z6 taPeR PIn 1 501 0559 22 CROSS KIt 6 45º zeRK 1 343 1212 26 SHIeLD SuPPORt 6 7 OuteR 1 343 1979 27 SHIeLD SuPPORt SFt eL CV80º S6 1 501 0542 01 28 SeLF taPPInG SHIeLDInG SCReW 6 501 0500 29 OuteR SHIeLD tuBe 1 501 0585 30 InneR SHIeLD tuBe 1 501 0587 32 SHIeLD SuPPORt 6 7 InneR 8G602 1 343 1980 33 SHIeLD COne 108 S6 80º CV 1 501 0543 01 35 I COne SHIeLD COne 6...

Page 96: ...1 6 7 00 VAR 6 7 00 VAR 6 7 00 VAR SHIM 10 MM VAR 15 6 0 00 VAR 6 0 00 VAR ITEM PART NO DESCRIPTION QTY 17 SHIM 10 MM VAR 6 0 00 VAR 19 6 0 00 VAR COTER PIN 1 COTTER PIN 1 BOLT BOLT 10 SLOTTED NUT 1 1 187 1 501 0071 2 6 5 3 8 1 3 8 1 HUB 1 5 7 1 1 5 1 1 COVER 1 15 FT PREDATORRR PARTS SECTION GEAR BOX CENTER DECK 1000 RPM 415 1594 15 FT RAPTOR PARTS SECTION ...

Page 97: ...t input sh aft 1 9 EHDUL QJ FR QH 5 10 EHDUL QJ FR QH 1 11 EHDUL QJ FXS 1 EHDUL QJ FXS EHDUL QJ FXS 1 seal ITEM PART NO DESCRIPTION QTY 15 seal JDVN HW var 17 JDVN HW var JDVN HW var 19 501 0990 JDVN HW var JDVN HW var JDVN HW var spacer 1 EROW 501 0071 ORFNZ DVK HU 501 0991 ORFN QXW ORFNZ DVK HU Á DWZDVK HU 501 0757 pl ug 1 pl ug 1 retaining ri ng 1 15 FT PREDATORRR PARTS SECTION 15 FT RAPTOR PAR...

Page 98: ...ty does not apply to expendable items such as blades shields guards pneumatic tires or any normal maintenance parts or service The Double Diamond Limited Gearbox Warranty does not cover wear items such as teeth chains sprockets belts springs gearbox lubricant hydraulic fluid or any other items that in the company s sole judgement is a wear item The Double Diamond Limited deck rust thru Warranty do...

Page 99: ...se negligence accident or that have been altered or repaired 1 Parts may not be returned without authorization by ModernAg Products 2 All products returned under warranty inspection claim must be returned PREPAID to our factory 3 Our obligation under the above warranty is limited to repair or replacement at our factory of any part or parts which Modern Inc decides to be defective 4 Products or par...

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