MODERN AG PRODUCTS PREDATOR 15 Operator'S Manual Download Page 54 | Manualshive

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secure to the cutter to prevent contact with dirt.

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operating position.

DANGER

OPERATION SECTION

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Summary of Contents for PREDATOR 15

Page 1: ...E ALWAYS AHEAD WITH A MODERN BEHIND 15 PREDATORRR CUTTER 3 2 2 80217 7 www modernusa com Go Galvanized 001 1501 001 1501 1 001 1501 2 001 1501 3 001 1501 4 2 PARTS LAST REVISION FALL 2011 Operator s Manual 15 PREDATOR CUTTER ...

Page 2: ...UDWLRQ RXU FXWWHU KDV EHHQ DVVHPEOHG IRU RSHUDWLRQ ZLWK D WUDFWRU 372 LQSXW VSHHG RI RU 530 Verify your RPM with your local dealer prior to operation Should you desire to change PTO input VSHHG FRQWDFW RXU ORFDO GHDOHU 7KLV VHULHV RI FXWWHU LV UHFRPPHQGHG IRU XVH ZLWK WUDFWRUV UDWHG DW 3 WR 3 IRU 530 GULYH DQG 3 WR 3 IRU 1000 RPM drive KHQ RUGHULQJ SDUWV IRU WKH JHDU ER HV DQG WKH GULYHOLQHV EH VX...

Page 3: ...K WKH FXWWHU DQG RIIHUV VROXWLRQ WR WKH SUREOHPV 6DIHW LV RI SULPDU LPSRUWDQFH WR WKH RZQHU RSHUDWRU DQG WR WKH PDQXIDFWXUHU 7KH ÀUVW VHFWLRQ RI WKLV PDQXDO LQFOXGHV D OLVW RI 6DIHW 0HVVDJHV WKDW LI IROORZHG ZLOO KHOS SURWHFW WKH RSHUDWRU DQG E VWDQGHUV IURP LQMXU RU GHDWK 0DQ RI WKH 6DIHW 0HVVDJHV ZLOO EH UHSHDWHG WKURXJKRXW WKH PDQXDO 7KH RZQHU RSHUDWRU GHDOHU VKRXOG NQRZ WKHVH 6DIHW 0HVVDJHV EH...

Page 4: ... 3UHGDWRU SAFETY SECTION ...

Page 5: ...UDWH WKH WUDFWRU DQG LPSOHPHQW ZLWKRXW VXSHUYLVLRQ 0DNH VXUH WKH RSHUDWRU KDV IXOO UHDG DQG XQGHUVWRRG WKH manuals prior to operation 7KH RSHUDWRU DQG DOO VXSSRUW SHUVRQQHO VKRXOG ZHDU KDUG KDWV VDIHW VKRHV VDIHW JODVVHV DQG SURSHU KHDULQJ SURWHFWLRQ DW DOO WLPHV IRU SURWHFWLRQ IURP LQMXU LQFOXGLQJ LQMXU IURP LWHPV WKDW PD EH WKURZQ E WKH HTXLSPHQW 1HYHU DOORZ FKLOGUHQ WR RSHUDWH ULGH RQ SOD RQ RU...

Page 6: ...SXW KDQGV RU IHHW XQGHU LPSOHPHQW GHFNV ODGH FRQWDFW FDQ UHVXOW LQ VHULRXV LQMXU RU HYHQ GHDWK 6WD DZD XQWLO DOO PRWLRQ KDV VWRSSHG DQG WKH GHFNV DUH VHFXUHO EORFNHG XS R QRW RSHUDWH WKH LPSOHPHQW ZKLOH ZHDULQJ ORRVH ÀWWLQJ FORWKLQJ QWDQJOHPHQW RI WKH FORWKLQJ ZLWK WKH URWDWLQJ HOHPHQWV FDQ UHVXOW LQ VHULRXV LQMXU RU HYHQ GHDWK 3 520 527 7 1 0 176 WR SUHYHQW HQWDQJOHPHQW DQG SRVVLEOH VHULRXV LQMXU...

Page 7: ... WUDFWRU VKLIW OHYHU LQWR D ORZ UDQJH RU SDUNLQJ JHDU WR SUHYHQW WKH WUDFWRU IURP rolling Never dismount a tractor that is moving or while the engine is running 1HYHU OHDYH WKH WUDFWRU DQG LPSOHPHQW XQDWWHQGHG ZKLOH WKH LPSOHPHQW LV LQ WKH OLIWHG SRVLWLRQ Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of theunit SRVVLEO UHVXOWLQJ LQ LQMXU RU GHDWK E FUXVKLQJ RZH...

Page 8: ...LQJ VSHHGV ZKHQ RSHUDWLQJ RQ RU QHDU VWHHS VORSHV GLWFKHV GURS RIIV RYHUKHDG REVWUXFWLRQV SRZHU OLQHV RU ZKHQ GHEULV DQG IRUHLJQ REMHFWV DUH WR EH DYRLGHG YRLG PRZLQJ LQ UHYHUVH GLUHFWLRQ ZKHQ SRVVLEOH KHFN WR PDNH VXUH WKHUH DUH QR SHUVRQV EHKLQG WKH LPSOHPHQW DQG XVH H WUHPH FDUH ZKHQ PRZLQJ LQ UHYHUVH 0RZ RQO DW D VORZ ground speed where you can safely operate and control the tractor and implem...

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Page 10: ... Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with DQ UHPDLQLQJ GHEULV EHLQJ UHPRYHG DQG PRZHG DJDLQ DW GHVLUHG ÀQDO KHLJKW 7KLV ZLOO DOVR UHGXFH SRZHU required to mow reduce wear and tear on the implement drivetrain spread cut material better eli...

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Page 13: ... position Dropping implement in transport can cause serious damage to WKH WUDFWRU DQG RU LPSOHPHQW DQG SRVVLEO FDXVH WKH RSHUDWRU RU RWKHUV WR EH LQMXUHG RU NLOOHG Q ZHW FRQGLWLRQV ZKHUH WKHUH LV D OLNHOLKRRG RI PDWHULDO FROOHFWLQJ RQ WKH LPSOHPHQW PDNH FHUWDLQ WKDW H FHVV PDWHULDO LV UHPRYHG EHIRUH WUDYHOLQJ RQ SXEOLF URDGZD V OORZ VXIÀFLHQW FOHDUDQFH IRU WKH LPSOHPHQW WR VZLQJ RXWZDUG ZKLOH WXUQ...

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Page 15: ...QJ GDPDJHG RU XQUHDGDEOH REWDLQ DQG install replacement safety signs immediately Concluding Safety Instructions and Practices Q DGGLWLRQ WR WKH GHVLJQ DQG FRQÀJXUDWLRQ RI WKLV LPSOHPHQW LQFOXGLQJ VDIHW VLJQV DQG VDIHW HTXLSPHQW KD DUG FRQWURO DQG DFFLGHQW SUHYHQWLRQ DUH GHSHQGHQW XSRQ WKH DZDUHQHVV FRQFHUQ SUXGHQFH DQG SURSHU WUDLQLQJ RI SHUVRQQHO LQYROYHG LQ WKH RSHUDWLRQ WUDQVSRUW PDLQWHQDQFH an...

Page 16: ... 7 1 1 9 REPLACE SHIELDS 1 10 5 72548 5 2 1 11 CAUTION REPLACE SHIELDS 1 025 6 21 1 7 3 12 7 7 7 13 10 15 12 12 13 1 1 1 9 6 7 7 9 10 5 4 3 2 1 RE TORQUE GEARBOX NUTS EVERY 40 HOURS 8 8 8 Galvanized Units Only 11 Safety decals item 1 6 are sold in complete sets only Additional safety decals item 7 10 can be purchased separately See next page for additional cutter decals 13 10 13 14 10 SAFETY SECTI...

Page 17: ...WDWLQJ ULYHOLQH D DUG DQJHU 5HDG 2SHUDWRU 0DQXDO 7KURZQ 2EMHFW D DUG XEULFDWH HDUER Cutter Size Decals Modern Attachments 800 231 8198 490 2003 490 FEMA 490 1031 490 1023 490 EAGLE 490 EAGLE BLUE ITEM PART NO DESCRIPTION QTY 1 5 2 5 1 1 51 1 12 8 530 530 1 15 TYPICAL SET UP 1 490 1000 SAFETY SECTION ...

Page 18: ... 3UHGDWRU OPERATION SECTION ...

Page 19: ...f all cutters Some pictures may show shields removed for picture clarity NEVER OPERATE this LPSOHPHQW ZLWKRXW DOO VKLHOGV LQ SODFH DQG LQ JRRG RSHUDWLRQDO FRQGLWLRQ 7KH RSHUDWRU PXVW EH IDPLOLDU ZLWK WKH FXWWHU DQG WUDFWRU RSHUDWLRQ DQG DOO DVVRFLDWHG VDIHW SUDFWLFHV EHIRUH RSHUDWLQJ WKH FXWWHU DQG WUDFWRU 3URSHU RSHUDWLRQ RI WKH FXWWHU DV GHWDLOHG LQ WKLV PDQXDO ZLOO KHOS HQVXUH years of safe and...

Page 20: ...de Carrier Pan Stump Jumpers RUVHSRZHU 5HTXLUHG PLQ 50 hp 75hp HDUER 5DWLQJ 0DLQ HDUER RU LYLGHU R KS 2XWERDUG HDUER RU HQWHU LQJV KS Output Shaft Diameter µ RU µ Cut Capacity µ ODGH 7LS 6SHHG Main or Center 30 1000 30 Wings 30 30 UDJRQ 1000 30 30 UDJRQ ULYHOLQH 6L H Main Cat 5 Constant Veloc 2XWERDUG HQWHU RU LQJV DW Z 6OLS OXWFK HFN 7KLFNQHVV µ 6LGH 6NLUW µ µ 5HSODFHDEOH 6NLG 6KRHV Standard Safe...

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Page 27: ...Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated DQG EHOWHG LQ WKH WUDFWRU RSHUDWRU V VHDW 1HYHU E SDVV WKH LJQLWLRQ VZLWFK E VKRUW FLUFXLWLQJ WKH VWDUWHU VROHQRLG IWHU WKH WUDFWRU HQJLQH LV UXQQLQJ DYRLG DFFLGHQWDO FRQWDFW ZLWK WKH WUDFWRU WUDQVPLVVLRQ WR SUHYHQW VXGGHQ DQG XQH SHFWHG WUDFWRU PRYHPHQW 1HYHU UXQ WKH 7UDFWRU HQJLQH LQ D FORVHG ...

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Page 29: ...N ZLWK WKH FHQWHU VHFWLRQ OLQH WR WKH right port Connect the wing cylinder lines to the control valve positioned to correspond with the left and right wing 7R DFWLYDWH WKH VSRRO K GUDXOLF FRQWURO YDOYH WLH WKH WUDFWRU V K GUDXOLF FRQWURO OHYHU EDFN WR NHHS K GUDXOLF RLO FRQWLQXRXVO IHG WR WKH YDOYH EDQN TROUBLE SHOOTING 1 Raise PHASING CYLINDERS attached to axles up and hold continuously for 1 min...

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Page 31: ...W GRZQ WKH WUDFWRU SODFH WKH WUDQVPLVVLRQ LQ SDUN DQG VHW WKH SDUNLQJ EUDNH EHIRUH dismounting HYHO WKH FXWWHU GHFN IURQW WR UHDU E DGMXVWLQJ WKH OHYHOLQJ URGV OLQNLQJ WKH WRQJXH WR WKH UHDU D OH 2 127 DOORZ IHHW RU RWKHU ERG SDUWV XQGHUQHDWK WKH FXWWHU ZKHQ PDNLQJ DGMXVWPHQWV 7R DGMXVW URG OHQJWK ORRVHQ MDPQXW DQG VFUHZ UDWFKHWV 7R ORZHU WKH IURQW OHQJWKHQ WKH URGV DQG WR UDLVH WKH IURQW VKRUWHQ ...

Page 32: ...U DQG SRVLWLRQ WKH RNH XQWLO WKH ORFNLQJ FROODU EDOOV DUH VHDWHG RQWR WKH 372 VKDIW 3XVK DQG SXOO WKH GULYHOLQH EDFN DQG forth several times to ensure a secure attachment KHQ DWWDFKLQJ WKH PSOHPHQW LQSXW GULYHOLQH WR WKH 7UDFWRU 372 LW LV LPSRUWDQW WKDW WKH FRQQHFWLQJ RNH VSULQJ DFWLYDWHG ORFNLQJ FROODU VOLGHV IUHHO DQG WKH ORFNLQJ EDOOV DUH VHDWHG VHFXUHO LQ WKH groove on the Tractor PTO shaft A ...

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Page 35: ...WHO D µ FOHDUDQFH EHWZHHQ WKH OHIW UHDU tractor tire and cutter frame or tongue 6WRS DQG FRPSOHWHO VKXW GRZQ WKH WUDFWRU 3ODFH WKH WUDFWRU LQ 3DUN DQG DSSO WKH 3DUNLQJ UDNH EHIRUH GLVPRXQWLQJ KHFN WKH 9 MRLQW DW WKLV PD LPXP WXUQLQJ UDGLXV E KROGLQJ WKH GULYHOLQH RNH DERYH WKH 372 VKDIW DQGWKHQ DQJOH WKH 9 MRLQW WR LWV PD LPXP DQJOH PLQLPXP GLIIHUHQFH RI GHJUHHV EHWZHHQ WKH FHQWHU OLQH RI WKH RNH ...

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Page 45: ...tion to prevent damage to the cutter driveline and tongue when turning Perform turns with the tractor and cutter at slow speeds to determine how the tractor with an attached cutter handles a turn Determine the safe speed to maintain proper control of the tractor ZKHQ PDNLQJ WXUQV KHQ WXUQLQJ ZLWK D WRZHG LPSOHPHQW WKH RYHUDOO ZRUNLQJ OHQJWK RI WKH XQLW LV increased Allow additional clearance for t...

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Page 47: ...S BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These PDQXDOV PXVW EH UHDG DQG H SODLQHG WR DQ RSHUDWRU ZKR FDQQRW UHDG 1HYHU DOORZ VRPHRQH WR RSHUDWH the implement and tractor without complete operating instructions HIRUH VWDUWLQJ DQ RSHUDWLRQ WKH RSHUDWRU PXVW EHFRPH IDPLOLDU ZLWK WKH DUHD WR E...

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Page 49: ...WH VWUHDNLQJ DQG PDNH WKH ÀQDO FXW PRUH XQLIRUP Engaging the Power Take Off PTO HIRUH HQJDJLQJ WKH 372 PDNH FHUWDLQ WKDW WKH DUHD LV FOHDU RI E VWDQGHUV DQG SDVVHUVE 7KH LPSOHPHQW PXVW EH FRPSOHWHO ORZHUHG DQG WKH GHFN SRVLWLRQHG DW D VDIH RSHUDWLQJ KHLJKW 1 9 5 HQJDJH WKH 372 with the implement in the raised position 6HW WKH WUDFWRU HQJLQH VSHHG DW DSSUR LPDWHO 530 EHIRUH HQJDJLQJ WKH 372 6KLIW W...

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Page 51: ...Z RQO DW D VORZ JURXQG VSHHG ZKHUH you can safely operate and control the tractor and cutter Never mow an area that you have not LQVSHFWHG DQG UHPRYHG GHEULV RU IRUHLJQ PDWHULDO ROORZ WKHVH JXLGHOLQHV WR UHGXFH WKH ULVN RI HTXLSPHQW DQG JUDVV ÀUHV ZKLOH RSHUDWLQJ VHUYLFLQJ DQG UHSDLULQJ WKH XWWHU DQG 7UDFWRU TXLS WKH 7UDFWRU ZLWK D ÀUH H WLQJXLVKHU LQ DQ DFFHVVLEOH ORFDWLRQ R 1RW RSHUDWH WKH XWWHU...

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Page 55: ...WKH VWDUW RI WKH QH W VHDVRQ 6WRUH WKH FXWWHU LQ D FOHDQ GU SODFH ZLWK WKH FXWWHU KRXVLQJ UHVWLQJ VHFXUHO RQ EORFNV RU at ground level HHS WKH GULYHOLQH RNH IURP VLWWLQJ LQ ZDWHU GLUW DQG RWKHU FRQWDPLQDQWV SSO WRXFK XS ZKHUH QHFHVVDU WR SUHYHQW UXVW DQG PDLQWDLQ WKH DSSHDUDQFH RI the cutter W LV FULWLFDO WKDW GULYHOLQH FOXWFKHV VOLS ZKHQ DQ REVWDFOH RU KHDY ORDG LV HQFRXQWHUHG WR DYRLG FXWWHU DQG...

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Page 61: ...RU EROWV PDWFKHG 5HSODFH EODGHV RU EROWV LQ VHWV ZLWK ZRUQ EODGH RU EROWV Drivelines not phased correctly Replace Drivelines PSOHPHQW WUDFWRU RNHV PXVW EH LQ OLQH HDUER 2YHUKHDWLQJ RZ RQ OXEULFDQW LOO WR OHYHO SOXJ PSURSHU W SH OXEULFDQW RQVXOW HDOHU DERXW OXEULFDQW FHVVLYH WUDVK EXLOG XS 5HPRYH WUDVK DURXQG JHDU ER Bearing or gears set up improperly Consult your dealer HDUER 1RLV 5RXJK JHDUV 5XQ ...

Page 62: ...LQJ Cylinder wall scored or pitted Replace cylinder Wrong piston ring on piston Use correct piston rings 1RW XWWLQJ OHDQ ODGHV GXOO 6KDUSHQ RU UHSODFH EODGHV Blade rotation incorrect 8VH FRUUHFW EODGH IRU FDUULHU URWDWLRQ Carrier RPM too low Use correct PTO speed and FKHFN IRU FRUUHFW JHDU ER UDWLR XWWHU QRW OHYHO GMXVW PDFKLQH Tires mashing down grass Move tires out of cutter overlap DUHD 0LQLPXP...

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Page 88: ... 3UHGDWRU 0 1 9 372 530 15 FT PREDATOR PARTS SECTION ...

Page 89: ...01 52 3 1 287 5 00 287 5 78 11 5 78 501 0515 01 52 3 1 11 5 00 2 11 5 78 5 501 0517 01 2 6 7 6 7 3 5 3 1 501 0519 5266 7 6 5 6 6833257 287 5 6 6833257 6 7 9 6 6 7 33 1 6 1 6 5 501 0500 287 5 6 78 11 5 6 78 6 6833257 11 5 6 21 6 9 21 6 21 11 5 6 1 6 22 00 3 5 6 1 2 5 5 6 1 2 5 7 2 57 7 3 5 3 1 7 µ 3 16 203 7 6 7 15 FT PREDATOR PARTS SECTION ...

Page 90: ... 3UHGDWRU 15 FT PREDATOR PARTS SECTION WING PTO 540RPM OR 1000RPM 415 1599 01 ...

Page 91: ...7 5 2 21 6 21 287 5 6 7 78 287 5 6 78 11 5 6 27 501 1759 21 6 21 11 5 6 5 1 11 5 203 7 6 1 00 5 6 1 2 5 3 1 187 6 5 2 635 1 87 1 2 501 0555 01 86 1 87 1 1 5 9 1 3 7 87 11 5 3 7 00 501 0551 01 1 8 µ 7 3 1 3 1 187 6 5 87 35 6685 3 7 501 0550 01 6 5 2 7 187 0 97 SHIELD ASSEMBLY 501 1777 15 FT PREDATOR PARTS SECTION WING PTO 540RPM OR 1000RPM 415 1599 01 ...

Page 92: ... 3UHGDWRU 15 FT PREDATOR PARTS SECTION CENTER INTERMEDIATE PTO 540RPM OR 1000RPM 415 1598 01 ...

Page 93: ...287 5 6 7 78 287 5 6 78 11 5 6 27 21 6 21 11 5 6 5 1 11 5 203 7 6 1 00 3 1 187 6 5 2 635 1 87 1 2 501 0555 01 86 1 87 1 1 5 9 1 3 7 87 11 5 3 7 00 501 0551 01 1 8 µ 7 3 1 3 1 187 6 5 560 04 87 35 6685 3 7 501 0550 6 5 2 7 187 0 97 SHIELD ASSEMBLY 501 1770 15 FT PREDATOR PARTS SECTION CENTER INTERMEDIATE PTO 540RPM OR 1000RPM 415 1598 01 ...

Page 94: ... 3UHGDWRU MAIN 80 DEG CV PTO 1000 RPM 415 0001 02 1 3 4 20Z 415 0001 05 1 3 8 21Z 15 FT PREDATOR PARTS SECTION ...

Page 95: ...5 2 6 7 6 9 52 3 1 287 5 287 5 78 501 0557 01 11 5 78 52 3 1 11 5 2 11 5 78 2 6 7 7 3 5 3 1 501 0559 5266 7 5 6 6833257 287 5 6 6833257 6 7 9 6 6 7 33 1 6 1 6 5 501 0500 287 5 6 78 11 5 6 78 6 6833257 11 5 6 21 6 9 21 6 21 11 5 501 0079 01 6 1 6 22 00 3 5 6 1 2 5 5 6 1 2 5 7 2 57 7 3 5 3 1 7 µ 3 16 203 7 6 7 9 2 17 203 7 9 2 17 203 7 15 FT PREDATOR PARTS SECTION ...

Page 96: ... SEA 1 11 6 7 00 VAR 6 7 00 VAR 6 7 00 VAR SHIM 10 MM VAR 15 6 0 00 VAR 6 0 00 VAR ITEM PART NO DESCRIPTION QTY 17 SHIM 10 MM VAR 6 0 00 VAR 19 6 0 00 VAR COTER PIN 1 COTTER PIN 1 BOLT BOLT 10 SLOTTED NUT 1 1 187 1 501 0071 2 6 5 3 8 1 3 8 1 HUB 1 5 7 1 1 5 1 1 COVER 1 GEAR BOX CENTER DECK 1000 RPM 415 1594 15 FT PREDATOR PARTS SECTION ...

Page 97: ...sh aft input sh aft 1 9 EHDUL QJ FR QH 5 10 EHDUL QJ FR QH 1 11 EHDUL QJ FXS 1 EHDUL QJ FXS EHDUL QJ FXS 1 seal ITEM PART NO DESCRIPTION QTY 15 seal JDVN HW var 17 JDVN HW var JDVN HW var 19 501 0990 JDVN HW var JDVN HW var JDVN HW var spacer 1 EROW 501 0071 ORFNZ DVK HU 501 0991 ORFN QXW ORFNZ DVK HU Á DWZDVK HU 501 0757 pl ug 1 pl ug 1 retaining ri ng 1 15 FT PREDATOR PARTS SECTION ...

Page 98: ...ty does not apply to expendable items such as blades shields guards pneumatic tires or any normal maintenance parts or service The Double Diamond Limited Gearbox Warranty does not cover wear items such as teeth chains sprockets belts springs gearbox lubricant hydraulic Áuid or any other items that in the company s sole judgement is a wear item The Double Diamond Limited deck rust thru Warranty doe...

Page 99: ...nc and determined to be improperly operated damaged by accident or negligence Àeld repaired or altered are not covered by this warranty 5 Modern Inc reserves the right to change our speciÀcation and designs at any time 6 This warranty will not obligate Modern Inc to bear any cost of labor Àeld replacement testing or adjustment DEALER I hereby certify that 1 The machine has been correctly assembled...

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