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MODERN AG PRODUCTS Competitor 4', Operator'S Manual

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MODERN AG PRODUCTS Competitor 4' Operator'S Manual Download Page 30

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Competitor Cutter

Tractor Pre-Operation Inspection/Service

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OPERATION SECTION

Summary of Contents for Competitor 4'

Page 1: ...ERN BEHIND 203 7 72555 3 2 2 80217 7 www modernusa com Go Galvanized 001 0004 3 001 0004 3G 001 0004 3XLPC 001 0005 3 001 0005 3G 001 0005 3XLPC 001 0006 3 001 0006 3G 001 0006 3XLPC LAST REVISION FALL 2011 Operator s Manual 4 5 6 COMPETITOR SUMMER 2017 ...

Page 2: ... DQG PDLQWHQDQFH EHIRUH EHJLQQLQJ RSHUDWLRQ RXU FXWWHU KDV EHHQ DVVHPEOHG IRU RSHUDWLRQ ZLWK D WUDFWRU 372 LQSXW VSHHG RI 9HULI RXU 530 ZLWK RXU ORFDO GHDOHU SULRU WR RSHUDWLRQ 6KRXOG RX GHVLUH WR FKDQJH 372 LQSXW VSHHG FRQWDFW RXU ORFDO GHDOHU 7KLV VHULHV RI FXWWHU LV UHFRPPHQGHG IRU XVH ZLWK WUDFWRUV UDWHG DW 3 KHQ RUGHULQJ SDUWV IRU WKH JHDU ER HV DQG WKH GULYHOLQHV EH VXUH WR VSHFLI WKH VHULDO...

Page 3: ...LWK FXWWHU DQG RIIHUV VROXWLRQ WR WKH SUREOHPV 6DIHW LV RI SULPDU LPSRUWDQFH WR WKH RZQHU RSHUDWRU DQG WR WKH PDQXIDFWXUHU 7KH ÀUVW VHFWLRQ RI WKLV PDQXDO LQFOXGHV D OLVW RI 6DIHW 0HVVDJHV WKDW LI IROORZHG ZLOO KHOS SURWHFW WKH RSHUDWRU DQG E VWDQGHUV IURP LQMXU RU GHDWK 0DQ RI WKH 6DIHW 0HVVDJHV ZLOO EH UHSHDWHG WKURXJKRXW WKH PDQXDO 7KH RZQHU RSHUDWRU GHDOHU VKRXOG NQRZ WKHVH 6DIHW 0HVVDJHV EHIR...

Page 4: ...4 Competitor Cutter SAFETY SECTION ...

Page 5: ...WR RSHUDWH WKH WUDFWRU DQG LPSOHPHQW ZLWKRXW VXSHUYLVLRQ 0DNH VXUH WKH RSHUDWRU KDV IXOO UHDG DQG XQGHUVWRRG WKH PDQXDOV SULRU WR RSHUDWLRQ 7KH RSHUDWRU DQG DOO VXSSRUW SHUVRQQHO VKRXOG ZHDU KDUG KDWV VDIHW VKRHV VDIHW JODVVHV DQG SURSHU KHDULQJ SURWHFWLRQ DW DOO WLPHV IRU SURWHFWLRQ IURP LQMXU LQFOXGLQJ LQMXU IURP LWHPV WKDW PD EH WKURZQ E WKH HTXLSPHQW 1HYHU DOORZ FKLOGUHQ WR RSHUDWH ULGH RQ SOD...

Page 6: ... QRW SXW KDQGV RU IHHW XQGHU LPSOHPHQW GHFNV ODGH FRQWDFW FDQ UHVXOW LQ VHULRXV LQMXU RU HYHQ GHDWK 6WD DZD XQWLO DOO PRWLRQ KDV VWRSSHG DQG WKH GHFNV DUH VHFXUHO EORFNHG XS R QRW RSHUDWH WKH LPSOHPHQW ZKLOH ZHDULQJ ORRVH ÀWWLQJ FORWKLQJ QWDQJOHPHQW RI WKH FORWKLQJ ZLWK WKH URWDWLQJ HOHPHQWV FDQ UHVXOW LQ VHULRXV LQMXU RU HYHQ GHDWK 3 520 527 7 1 0 176 WR SUHYHQW HQWDQJOHPHQW DQG SRVVLEOH VHULRXV ...

Page 7: ...DFH WKH WUDFWRU VKLIW OHYHU LQWR D ORZ UDQJH RU SDUNLQJ JHDU WR SUHYHQW WKH WUDFWRU IURP UROOLQJ 1HYHU GLVPRXQW D WUDFWRU WKDW LV PRYLQJ RU ZKLOH WKH HQJLQH LV UXQQLQJ 1HYHU OHDYH WKH WUDFWRU DQG LPSOHPHQW XQDWWHQGHG ZKLOH WKH LPSOHPHQW LV LQ WKH OLIWHG SRVLWLRQ FFLGHQWDO RSHUDWLRQ RI OLIWLQJ OHYHU RU D K GUDXOLF IDLOXUH PD FDXVH VXGGHQ GURS RI XQLW SRVVLEO UHVXOWLQJ LQ LQMXU RU GHDWK E FUXVKLQJ R...

Page 8: ...LRQ DQG JUDVV W SH GHQVLW DQG KHLJKW RI FXW 1RUPDO JURXQG VSHHG UDQJH LV IURP WR PSK 8VH VORZ PRZLQJ VSHHGV ZKHQ RSHUDWLQJ RQ RU QHDU VWHHS VORSHV GLWFKHV GURS RIIV RYHUKHDG REVWUXFWLRQV SRZHU OLQHV RU ZKHQ GHEULV DQG IRUHLJQ REMHFWV DUH WR EH DYRLGHG YRLG PRZLQJ LQ UHYHUVH GLUHFWLRQ ZKHQ SRVVLEOH KHFN WR PDNH VXUH WKHUH DUH QR SHUVRQV EHKLQG WKH LPSOHPHQW DQG XVH H WUHPH FDUH ZKHQ PRZLQJ LQ UHYHU...

Page 9: ...HUW RX ZLOO EH ZRUNLQJ RQ 7DNH WLPH WR PDNH RXUVHOI DZDUH RI DQ DUHD XQGHUJURXQG OLQHV RU FDEOHV OZD V NHHS D FDUHIXO ORRNRXW DQG XVH H WUHPH FDUH ZKHQ ZRUNLQJ DURXQG XWLOLW DQG PXQLFLSDO REVWUXFWLRQV 1HYHU DOORZ WKH LPSOHPHQW WR FRQWDFW DQ XWLOLW PXQLFLSDO RU RWKHU W SH VWUXFWXUH OHDUO PDUN DOO PRZLQJ REVWUXFWLRQV DQG FRQVXOW ORFDO XWLOLW SURYLGHUV IRU D VDIH FRGH RI RSHUDWLRQ 0RZ RQO LQ FRQGLWLR...

Page 10: ...ea should be inspected and large debris removed mowed at an intermediate height inspected closely with DQ UHPDLQLQJ GHEULV EHLQJ UHPRYHG DQG PRZHG DJDLQ DW GHVLUHG ÀQDO KHLJKW 7KLV ZLOO DOVR UHGXFH SRZHU required to mow reduce wear and tear on the implement drivetrain spread cut material better eliminate VWUHDNLQJ DQG PDNH WKH ÀQDO FXW PRUH XQLIRUP 0DQ YDULHG REMHFWV VXFK DV ZLUH FDEOH URSH RU FKD...

Page 11: ...VVLVWDQFH LI WKH LPSOHPHQW GULYHOLQH GRHV QRW PDWFK WKH WUDFWRU 372 KHQ DWWDFKLQJ WKH LPSOHPHQW LQSXW GULYHOLQH WR WKH WUDFWRU 372 LW LV LPSRUWDQW WKDW WKH FRQQHFWLQJ RNH VSULQJ DFWLYDWHG ORFNLQJ FROODU VOLGHV IUHHO DQG WKH ORFNLQJ EDOOV DUH VHDWHG VHFXUHO LQ WKH JURRYH RQ WKH WUDFWRU 372 VKDIW GULYHOLQH QRW DWWDFKHG FRUUHFWO WR WKH WUDFWRU 372 VKDIW FRXOG FRPH ORRVH DQG UHVXOW LQ SHUVRQDO LQMXU D...

Page 12: ...DQG WKH WUDFWRU DQG LPSOHPHQW DQG KRZ LW KDQGOHV EHIRUH WUDQVSRUWLQJ RQ VWUHHWV DQG KLJKZD V 0DNH VXUH WKH WUDFWRU VWHHULQJ DQG EUDNHV DUH LQ JRRG FRQGLWLRQ DQG RSHUDWH SURSHUO 7UDQVSRUW RQO DW VSHHGV ZKHUH RX FDQ PDLQWDLQ FRQWURO RI WKH HTXLSPHQW 6HULRXV DFFLGHQWV DQG LQMXULHV FDQ UHVXOW IURP RSHUDWLQJ WKLV HTXLSPHQW DW KLJK VSHHGV HIRUH WUDQVSRUWLQJ WKH WUDFWRU DQG LPSOHPHQW GHWHUPLQH WKH SURSHU...

Page 13: ...WLRQV ZKHUH WKHUH LV D OLNHOLKRRG RI PDWHULDO FROOHFWLQJ RQ WKH LPSOHPHQW PDNH FHUWDLQ WKDW H FHVV PDWHULDO LV UHPRYHG EHIRUH WUDYHOLQJ RQ SXEOLF URDGZD V OORZ VXIÀFLHQW FOHDUDQFH IRU WKH LPSOHPHQW WR VZLQJ RXWZDUG ZKLOH WXUQLQJ PSOHPHQWV FDUULHG EHKLQG WKH WUDFWRU ZLOO VZLQJ RXWVLGH WKH WLUH SDWK ZKHQ PDNLQJ WXUQV RQWDFWLQJ D VROLG REMHFW ZKLOH WXUQLQJ ZLOO FDXVH HTXLSPHQW GDPDJH DQG SRVVLEOH LQM...

Page 14: ... EHIRUH SHUIRUPLQJ VHUYLFH RQ WKH LPSOHPHQW 1HYHU ZRUN RQ WKH LPSOHPHQW ZLWK WKH WUDFWRU 372 GULYHOLQH FRQQHFWHG DQG UXQQLQJ 5RWDWLQJ 3DUWV EODGHV RU GULYHOLQHV FRXOG WXUQ ZLWKRXW ZDUQLQJ DQG FDXVH LPPHGLDWH HQWDQJOHPHQW LQMXU RU GHDWK 2 127 ZHOG RU UHSDLU URWDWLQJ LPSOHPHQW FRPSRQHQWV HOGV DQG RWKHU UHSDLUV PD FDXVH VHYHUH YLEUDWLRQ DQG RU FRPSRQHQW IDLOXUH UHVXOWLQJ LQ SDUW EHLQJ WKURZQ IURP WKH...

Page 15: ... SURGXFW WR SURPRWH VDIH RSHUDWLRQ DPDJH WR WKH GHFDOV PD RFFXU ZKLOH LQ VKLSSLQJ XVH RU UHFRQGLWLRQLQJ OZD V PDLQWDLQ WKH VDIHW VLJQV LQ JRRG UHDGDEOH FRQGLWLRQ I WKH VDIHW VLJQV DUH PLVVLQJ GDPDJHG RU XQUHDGDEOH REWDLQ DQG LQVWDOO UHSODFHPHQW VDIHW VLJQV LPPHGLDWHO Concluding Safety Instructions and Practices Q DGGLWLRQ WR WKH GHVLJQ DQG FRQÀJXUDWLRQ RI WKLV LPSOHPHQW LQFOXGLQJ VDIHW VLJQV DQG V...

Page 16: ...527 7 1 5 9 1 5 51 1 72 35 9 17 1 85 1 5 3 6 6 1 5 72548 5 2 1 Safety decals item 1 6 are sold in com plete sets only Additional safety decals item 7 10 can be purchased separately See next page for additional cutter decals 6 6 7 7 8 8 9 10 10 5 5 5 4 4 3 3 2 2 1 1 RE TORQUE GEARBOX NUTS EVERY 40 HOURS Galvanized Units Only 4 5 6 SAFETY DECAL LOCATIONS ...

Page 17: ...490 2003 490 1103 490 1105 490 2005 490 9000 Decal Sheet contains DUQLQJ 7R 3UHYHQW QMXU 5RWDWLQJ ODGHV HHS ZD 5RWDWLQJ ULYHOLQH D DUG DQJHU 5HDG 2SHUDWRU 0DQXDO 7KURZQ 2EMHFW D DUG XEULFDWH HDUER 490 1023 XWWHU 6L H HFDOV 49 490 0 20 2005 05 490 FEMA 490 EAGLE ADDITIONAL CUTTER DECALS ...

Page 18: ...18 Competitor Cutter OPERATION SECTION ...

Page 19: ...FHVVDULO RI DOO FXWWHUV 6RPH SLFWXUHV PD VKRZ VKLHOGV UHPRYHG IRU SLFWXUH FODULW 1 9 5 23 5 7 WKLV LPSOHPHQW ZLWKRXW DOO VKLHOGV LQ SODFH DQG LQ JRRG RSHUDWLRQDO FRQGLWLRQ 7KH RSHUDWRU PXVW EH IDPLOLDU ZLWK WKH FXWWHU DQG WUDFWRU RSHUDWLRQ DQG DOO DVVRFLDWHG VDIHW SUDFWLFHV EHIRUH RSHUDWLQJ WKH FXWWHU DQG WUDFWRU 3URSHU RSHUDWLRQ RI WKH FXWWHU DV GHWDLOHG LQ WKLV PDQXDO ZLOO KHOS HQVXUH HDUV RI VD...

Page 20: ...QVSRUW LGWK µ µ µ 2YHUDOO LGWK µ µ µ 2YHUDOO HQJWK µ µ µ XWWLQJ HLJKW µ µ LWFK DW ODGH HQWHU 6WXPS XPSHU 3DQ HDUER 5DWLQJ KS XW DSDFLW µ ODGH 7LS 6SHHG µ 30 µ 30 µ 30 ULYHOLQH 6L H DW HFN 7KLFNQHVV µ µ µ µ µ 6OLS OXWFK 3URWHFWLRQ 2SWLRQ HLJKW SUUR OEV OEV OEV 7LUHV DPLQDWHG 6LGH 6NLUW µ µ OPERATION SECTION ...

Page 21: ... IRU WKH MRE FRQGLWLRQV ZKHQ DWWDFKLQJ RSHUDWLQJ VHUYLFLQJ DQG UHSDLULQJ WKH HTXLSPHQW 33 LV GHVLJQHG WR SURYLGH RSHUDWRU SURWHFWLRQ DQG LQFOXGHV WKH IROORZLQJ VDIHW ZHDU PERSONAL PROTECTIVE EQUIPMENT PPE 3URWHFWLYH H ODVVHV RJJOHV RU DFH 6KLHOG DUG DW 6WHHO 7RH 6DIHW RRWZHDU ORYHV HDULQJ 3URWHFWLRQV ORVH LWWLQJ ORWKLQJ 5HVSLUDWRU RU LOWHU 0DVN GHSHQGV RQ PRZLQJ FRQGLWLRQV 1 9 5 XVH GUXJV RU DOFRK...

Page 22: ...HG DQG NLOOHG 2QO RSHUDWH WKH WUDFWRU ZLWK WKH 5236 LQ WKH UDLVHG SRVLWLRQ DQG VHDW EHOW IDVWHQHG 7UDFWRU PRGHO QRW HTXLSSHG ZLWK D 5236 DQG VHDW EHOW VKRXOG KDYH WKHVH OLIH VDYLQJ IHDWXUHV LQVWDOOHG E DQ DXWKRUL HG GHDOHU 2SHUDWH WKLV TXLSPHQW RQO ZLWK D 7UDFWRU HTXLSSHG ZLWK DQ DSSURYHG UROORYHU SURWHFWLYH V VWHP 5236 OZD V ZHDU VHDW EHOWV 6HULRXV LQMXU RU HYHQ GHDWK FRXOG UHVXOW IURP IDOOLQJ RI...

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Page 25: ...VXOW LQ VHULRXV LQMXU RU GHDWK Dismounting the Tractor HIRUH GLVPRXQWLQJ SDUN WKH WUDFWRU DQG LPSOHPHQW RQ D UHDVRQDEO OHYHO VXUIDFH DSSO WKH SDUNLQJ EUDNH LGOH WKH HQJLQH GRZQ GLVHQJDJH WKH 372 DQG ORZHU WKH LPSOHPHQW WR WKH JURXQG 6KXW GRZQ WKH WUDFWRU HQJLQH DFFRUGLQJ WR WKH RSHUDWRU V PDQXDO UHPRYH WKH NH DQG ZDLW IRU DOO PRWLRQ WR FRPSOHWHO VWRS 1HYHU OHDYH WKH VHDW XQWLO WKH WUDFWRU LWV HQJL...

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Page 27: ... OHVV RII WKH JURXQG WKDQ GHVLUHG FXW KHLJKW RU H DPSOH IRU D µ FXW SRVLWLRQ WKH VNLGV µ IURP WKH JURXQG 6HW WKH SRLQW FRQWURO OHYHU VWRS DW WKLV SRVLWLRQ WR PDLQWDLQ WKLV KHLJKW ZKHQ UDLVLQJ DQG ORZHULQJ WKH FXWWHU 6KXW GRZQ WKH WUDFWRU DQG UHPRYH WKH NH GMXVW WKH FXWWHU GHFN IURQW WR UHDU E H WHQGLQJ RU UHWUDFWLQJ WKH SRLQW WRS OLQN OZD V VHW IURQW RI GHFN µ ORZHU WKDQ UHDU IRU EHVW SHUIRUPDQFH ...

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Page 35: ...NTROLS BEFORE ATTEMPTING TO OPERATE 7KH RSHUDWRU PXVW UHDG DQG XQGHUVWDQG WKH 6DIHW DQG 2SHUDWLRQ 6HFWLRQV RI WKH LPSOHPHQW DQG WUDFWRU RSHUDWRU V PDQXDOV 7KHVH PDQXDOV PXVW EH UHDG DQG H SODLQHG WR DQ RSHUDWRU ZKR FDQQRW UHDG 1HYHU DOORZ VRPHRQH WR RSHUDWH WKH LPSOHPHQW DQG WUDFWRU ZLWKRXW FRPSOHWH RSHUDWLQJ LQVWUXFWLRQV HIRUH VWDUWLQJ DQ RSHUDWLRQ WKH RSHUDWRU PXVW EHFRPH IDPLOLDU ZLWK WKH DUHD ...

Page 36: ...LIRUP Engaging the Power Take Off PTO HIRUH HQJDJLQJ WKH 372 PDNH FHUWDLQ WKDW WKH DUHD LV FOHDU RI E VWDQGHUV DQG SDVVHUVE 7KH LPSOHPHQW PXVW EH FRPSOHWHO ORZHUHG DQG WKH GHFN SRVLWLRQHG DW D VDIH RSHUDWLQJ KHLJKW 1 9 5 HQJDJH WKH 372 ZLWK WKH LPSOHPHQW LQ WKH UDLVHG SRVLWLRQ 6HW WKH WUDFWRU HQJLQH VSHHG DW DSSUR LPDWHO 530 EHIRUH HQJDJLQJ WKH 372 6KLIW WKH 372 FRQWURO WR WKH RQ SRVLWLRQ DQG VORZ...

Page 37: ...QJLQH VSHHG DQG GLVHQJDJH WKH 372 DLW IRU DOO FXWWHU URWDWLQJ PRWLRQ WR VWRS WKHQ UDLVH WKH FXW WHU DQG PRYH WKH WUDFWRU DQG LPSOHPHQW RII WKH REMHFW QVSHFW WKH DUHD DQG UHPRYH RU PDUN WKH ORFDWLRQ RI WKH GHEULV QVSHFW WKH FRQGLWLRQ RI WKH FXWWHU DQG PDNH DQ QHHGHG UHSDLUV LPPHGLDWHO 0DNH VXUH WKH EODGHV DUH QRW GDPDJHG DQG WKH FDUULHU LV EDODQFHG EHIRUH UHVXPLQJ RSHUDWLRQ OZD V ZHDU RXU VHDW EHOW...

Page 38: ...HQVLW DQG KHLJKW RI FXW 1RUPDO JURXQG VSHHG UDQJH LV IURP WR PSK 8VH VORZ PRZLQJ VSHHGV ZKHQ RSHUDWLQJ RQ RU QHDU VWHHS VORSHV GLWFKHV GURS RIIV RYHUKHDG REVWUXFWLRQV SRZHU OLQHV RU ZKHQ GHEULV DQG IRUHLJQ REMHFWV DUH WR EH DYRLGHG Operating the Cutter 2QO RSHUDWH WKH FXWWHU IURP WKH WUDFWRU RSHUDWRU V VHDW ZLWK WKH VHDWEHOW VHFXUHO IDVWHQHG 7KH WUDFWRU PXVW EH HTXLSSHG ZLWK D 5236 LQ WKH UDLVHG S...

Page 39: ... D VORZ JURXQG VSHHG ZKHUH RX FDQ VDIHO RSHUDWH DQG FRQWURO WKH WUDFWRU DQG FXWWHU 1HYHU PRZ DQ DUHD WKDW RX KDYH QRW LQVSHFWHG DQG UHPRYHG GHEULV RU IRUHLJQ PDWHULDO ROORZ WKHVH JXLGHOLQHV WR UHGXFH WKH ULVN RI HTXLSPHQW DQG JUDVV ÀUHV ZKLOH RSHUDWLQJ VHUYLFLQJ DQG UHSDLULQJ WKH XWWHU DQG 7UDFWRU TXLS WKH 7UDFWRU ZLWK D ÀUH H WLQJXLVKHU LQ DQ DFFHVVLEOH ORFDWLRQ R 1RW RSHUDWH WKH XWWHU RQ D 7UDFW...

Page 40: ...H IURP VLWWLQJ LQ ZDWHU GLUW DQG RWKHU FRQWDPLQDQWV 8VH VSUD WRXFK XS ZKHUH QHFHVVDU WR SUHYHQW UXVW DQG PDLQWDLQ WKH DSSHDUDQFH RI WKH FXWWHU 1HYHU DOORZ FKLOGUHQ WR SOD RQ RU DURXQG 7UDFWRU RU PSOHPHQW KLOGUHQ FDQ VOLS RU IDOO RII WKH TXLSPHQW DQG EH LQMXUHG RU NLOOHG KLOGUHQ FDQ FDXVH WKH PSOHPHQW WR VKLIW RU IDOO FUXVKLQJ WKHPVHOYHV RU RWKHUV TRANSPORTING THE TRACTOR AND IMPLEMENT QKHUHQW GDQJ...

Page 41: ...2 127 WRZ WKH PSOHPHQW EHKLQG D WUXFN RU RWKHU W SH RI YHKLFOH 1HYHU DOORZ FKLOGUHQ RU RWKHU SHUVRQV WR ULGH RQ WKH 7UDFWRU RU PSOHPHQW DOOLQJ RII FDQ UHVXOW LQ VHULRXV LQMXU RU GHDWK 0DNH FHUWDLQ WKDW WKH 6ORZ 0RYLQJ 9HKLFOHµ 609 VLJQ LV LQVWDOOHG LQ VXFK D ZD DV WR EH FOHDUO YLVLEOH DQG OHJLEOH KHQ WUDQVSRUWLQJ WKH TXLSPHQW XVH WKH 7UDFWRU ÁDVKLQJ ZDUQLQJ OLJKWV DQG IROORZ DOO ORFDO WUDIÀF UHJXO...

Page 42: ...HZ EODGH RU EROWV PDWFKHG ZLWK 5HSODFH EODGHV RU EROWV LQ VHWV ZRUQ EODGH RU EROWV Gearbox Overheating RZ RQ OXEULFDQW LOO WR RYHUIORZ SOXJ PSURSHU W SH OXEULFDQW 5HSODFH ZLWK SURSHU OXEULFDQW FHVVLYH WUDVK EXLOGXS DURXQG 5HPRYH WUDVK JHDUER HDULQJ RU JHDUV VHW XS LPSURSHUO RQVXOW RXU GHDOHU 8QHYHQ XWWLQJ ODGHV QRW VKDUS 6KDUSHQ RU UHSODFH EODGHV 7UDFWRU 372 VSHHG WXUQLQJ OHVV 8VH FRUUHFW 372 VSHH...

Page 43: ...JKWHQ EROWV WR IW OEV Gearbox Noisy 5HWXUQ WR DXWKRUL HG 0RGHUQ GHDOHU VHUYLFH GHSDUWPHQW Gearbox Leaking DPDJHG RLO VHDO 5HSODFH VHDO HQW VKDIW 5HSODFH RLO VHDO DQG VKDIW 6KDIW URXJK LQ RLO VHDO DUHD 5HSODFH RU UHSDLU VKDIW 2LO VHDO LQVWDOOHG ZURQJ 5HSODFH VHDO 6DQG LQ KROH LQ JHDUER KRXVLQJ 5HSODFH JHDUER KRXVLQJ DVNHW GDPDJHG 5HSODFH JDVNHW ROWV ORRVH 7LJKWHQ EROWV 6KHDU 3LQ 6KHDUV FHVVLYHO 7UD...

Page 44: ...PDNLQJ DGMXVWPHQWV Lubrication R QRW OHW H FHVV JUHDVH FROOHFW RQ RU DURXQG SDUWV SDUWLFXODUO ZKHQ RSHUDWLQJ LQ VDQG DUHDV 7KH FKDUW JLYHV WKH IUHTXHQF RI OXEULFDWLRQ LQ KRXUV EDVHG RQ QRUPDO RSHUDWLQJ FRQGLWLRQV 6HYHUH RU XQXVXDO FRQGLWLRQV PD UHTXLUH PRUH IUHTXHQW OXEULFDWLRQ 8VH DQ 6 PXOWLSXUSRVH OLWKLXP W SH JUHDVH IRU DOO ORFDWLRQV VKRZQ H VXUH WR FOHDQ WKH ÀWWLQJ WKRURXJKO EHIRUH XVLQJ JUHDV...

Page 45: ...H IUHH WR WHOHVFRSH DQG URWDWH DURXQG WKH ULYHOLQH ZLWKRXW ELQGLQJ LIFT TYPE DRIVELINE PULL JACKSHAFT SHIELDS 7R UHPRYH WKH PDLQ LQQHU GULYHOLQH VKLHOG 5HPRYH WKH ORFNLQJ VFUHZV OLJQ WKH EHDULQJ WDEV ZLWK WKH FRQH SRFNHWV 5HPRYH WKH KDOI JXDUG DQG UHPRYH WKH EHDULQJ ULQJ QVSHFW WKH GULYHOLQH VKLHOG IRU ZRUQ DUHDV RU FUDFNV I WKH VKLHOG KDV DQ GHQWV RU FUDFNV UHSODFH WKH 6KLHOG KLOH WKH 6KLHOGV DUH...

Page 46: ...DGHV E JULQGLQJ 2 127 KHDW DQG SRXQG RXW HGJH R QRW VKDUSHQ EODGH WR D UD RU HGJH EXW OHDYH D µ EOXQW HGJH R QRW VKDUSHQ EDFN VLGH RI EODGH 03257 17 KHQ VKDUSHQLQJ EODGHV JULQG HDFK EODGH WKH VDPH DPRXQW WR PDLQWDLQ EDODQFH 7KH GLIIHUHQFH in blade weights should not exceed 1 ounce Unbalanced blades will cause excessive vibration which can damage gear box bearings Vibration may also cause structura...

Page 47: ...XSSRUW EORFNV WR NHHS IUDPH IURP IDOOLQJ BLADE CARRIER REMOVAL 5HPRYH FRWWHU SLQ DQG ORRVHQ VORWWHG QXW RQ JHDU ER VKDIW RRVHQ EXW GR QRW UHPRYH WKH QXW XQWLO WKH EODGH FDUULHU LV ORRVHQHG 8VH D VXLWDEOH WZR MDZ JHDU SXOOHU WR SXOO FDUULHU WDSHUHG JHDU ER VKDIW I JHDU SXOOHU LV QRW DYDLODEOH XVH ORQJ EDU LQVHUWHG WKURXJK EODGH EROW DFFHVV KROH ZLWK HQG DJDLQVW URWRU EDU 6WULNH RSSRVLWH HQG RI EDU ...

Page 48: ...box will cause pressure to build up and cause oil seals to leak TAILWHEEL UHDVH ILWWLQJ RQ KXE RI ZKHHO Figure 2 UHDVH DIWHU HYHU KRXUV OVR D JUHDVH ILWWLQJ LV SURYLGHG RQ WKH WDLOZKHHO ERRP DW FDVWHU SLYRW SRLQW Figure 3 UHDVH DIWHU HYHU KRXUV XVH WR SURYLGH PD LPXP WURXEOH IUHH VHUYLFH Figure 1 Figure 2 Figure 3 CUTTER LUBRICATION POINTS Driveline Lubrication Tailwheel boom bushing every 8 hrs T...

Page 49: ...49 Competitor Cutter this page left blank intentionally MAINTENANCE SECTION ...

Page 50: ...50 Competitor Cutter ASSEMBLY PARTS SECTION ...

Page 51: ...Height Adjustment 7R DGMXVW FXWWLQJ KHLJKW XS RU GRZQ UHPRYH EROWV IURP WDLOZKHHO DGMXVWPHQW EUDFNHW DQG PRYH WR SUHIHUUHG FXWWLQJ KHLJKW QVHUW EROWV ORFNZDVKHUV QXWV DQG WLJKWHQ LJXUH 1 Step 1 ROW WKH IUDPH VWUXW ULVHUV WR WKH RXWVLGH RI WKH WRS DQJOH XVLQJ EROWV ORFNZDVKHUV DQG QXWV R QRW WLJKWHQ XQWLO DVVHPEO LV FRPSOHWH ROW OLIW SLQ WKURXJK IUDPH LJXUH Step 2 QVHUW EROW WKURXJK VWLII DUP WKURX...

Page 52: ...52 Competitor Cutter 4 COMPETITOR 3 POINT MAIN ASSEMBLY ...

Page 53: ...W SLEEVE 12G 512 0650 4 BOLT 1 2 20 X 1 12H 412 0072 4 LOCK WASHER 1 2 12J 412 0055 4 NUT 1 2 20 13 104 1907 1 REAR RUBBER SAFETY GUARD 14 412 2133 1 BOLT 3 4 X 6 1 2 15 412 9099 1 MANUAL HOLDER 16 150 10 2 LIFT PIN ASSEMBLY 17 412 0074 7 LOCK WASHER 3 4 18 116 1656 1 MOWER DECK PLUG 19 101 7552 2 SPACER T W YOKE 20 412 0061 7 HEX NUT 3 4 21 412 0077 6 FLAT WASHER 3 4 22 412 2755 6 BOLT 3 4 X 2 1 ...

Page 54: ...54 Competitor Cutter 4 COMPETITOR QUICK ATTACH MAIN ASSEMBLY ...

Page 55: ...412 5405 2 BUSHING 1 2 SCH40 X 13 16 15 412 9099 1 MANUAL HOLDER 16 412 6389 2 LIFT PIN 7 8 X 5 1 2 CAT 1 17 154 1533 3 LYNCH PIN 7 16 18 116 1656 1 MOW ER DECK PLUG 19 101 7552 2 SPACER T W YOKE 20 412 5406 4 BUSHING 1 SCH40 X 9 16 21 412 0077 4 FLAT WASHER 3 4 22 412 0060 3 NYLOCK NUT 3 4 23 412 2133 1 BOLT 3 4 X 6 1 2 24 412 0074 2 LOCK WASHER 3 4 25 412 2755 4 BOLT 3 4 X 2 1 2 26 412 11320 3 B...

Page 56: ...56 Competitor Cutter 4 COMPETITOR OPTIONS ...

Page 57: ...GD SPACER 11 16 02 412 2085 11 BOLT 1 2 X 2 1 2 HH NC GR5 03 412 0072 01 21 FLAT WASHER 1 2 04 101 7070 11 CHAIN GUARD SPACER 11 16 05 412 3243 12 NUT 1 2 NC NYLOCK 06 101 3590 1 4 FRONT CHAIN GUARD ASSEMBL Y 412 6298 6L 40 SAFETY CHAIN 1 4 6 LINKS 415 l 4X7BRD 1 GALV ROD 78 412 0042 02 4 BOLT 1 2 X 1 1 2 HH NC GR5 412 0072 01 4 FLAT WASHER 1 2 412 3243 4 NUT 1 2 NC NYLOCK 412 4010 2 CHAIN GUARD A...

Page 58: ...58 Competitor Cutter 5 COMPETITOR 3 POINT MAIN ASSEMBLY ...

Page 59: ...LT 1 2 20 X 1 12H 412 0072 4 LOCK WASHER 1 2 12J 412 0055 4 NUT 1 2 20 13 104 1907 1 REAR RUBBER SAFETY GUARD 14 412 2133 1 BOLT 3 4 X 6 1 2 15 412 9099 1 MANUAL HOLDER 16 150 10 2 LIFT PIN ASSEMBLY 17 412 0074 7 LOCK WASHER 3 4 18 116 1656 1 MOWER DECK PLUG 19 101 7552 2 SPACER TW YOKE 20 412 0061 7 HEX NUT 3 4 21 412 0077 6 FLAT WASHER 3 4 22 412 2755 6 BOLT 3 4 X 2 1 2 23 412 11320 3 BOLT 5 8 X...

Page 60: ...60 Competitor Cutter 5 COMPETITOR QUICK ATTACH MAIN ASSEMBLY ...

Page 61: ...HING 1 2 SCH40 X 13 16 15 412 9099 1 MANUAL HOLDER 16 412 6389 2 LIFT PIN 7 8 X 5 1 2 CAT 1 17 154 1533 3 LYNCH PIN 7 16 18 116 1656 1 MOWER DECK PLUG 19 101 7552 2 SPACER TW YOKE 20 412 5406 4 BUSHING 1 SCH40 X 9 16 21 412 0077 4 FLAT WASHER 3 4 22 412 0060 3 NYLOCK NUT 3 4 23 412 2133 1 BOLT 3 4 X 6 1 2 24 412 0074 2 LOCK WASHER 3 4 25 412 2755 4 BOLT 3 4 X 2 1 2 26 412 11320 3 BOLT 5 8 X 4 GR5 ...

Page 62: ...62 Competitor Cutter 5 COMPETITOR OPTIONS ...

Page 63: ...11 CH GD SPACER 11 16 02 412 2085 11 BOLT 1 2 X 2 1 2 HH NC GR5 03 412 0072 01 26 FLAT WASHER 1 2 04 101 7070 11 CHAIN GUARD SPACER 11 16 05 412 3243 15 NUT 1 2 NC NYLOCK 06 101 6798 1 5 FRONT CHAIN GUARD ASSEMBL Y 412 6298 6L 54 SAFETY CHAIN 1 4 6 LINKS 415 l 4X7BRD 1 GALV ROD 78 412 0042 02 4 BOLT 1 2 X 1 1 2 HH NC GR5 412 0072 01 4 FLAT WASHER 1 2 412 3243 4 NUT 1 2 NC NYLOCK 412 4010 2 CHAIN G...

Page 64: ...64 Competitor Cutter 6 COMPETITOR 3 POINT MAIN ASSEMBLY ...

Page 65: ...12 0650 4 BOLT 1 2 20 X 1 12H 412 0072 4 LOCK WASHER 1 2 12J 412 0055 4 NUT 1 2 20 13 104 1907 1 REAR RUBBER SAFETY GUARD 14 412 2133 1 BOLT 3 4 X 6 1 2 15 412 9099 1 MANUAL HOLDER 16 150 10 2 LIFT PIN ASSEMBLY 17 412 0074 7 LOCK WASHER 3 4 18 116 1656 1 MOWER DECK PLUG 19 101 7552 2 SPACER T W YOKE 20 412 0061 7 HEX NUT 3 4 21 412 0077 6 FLAT WASHER 3 4 22 412 2755 6 BOLT 3 4 X 2 1 2 23 412 11320...

Page 66: ...66 Competitor Cutter 6 COMPETITOR QUICK ATTACH MAIN ASSEMBLY ...

Page 67: ...HING 1 2 SCH40 X 13 16 15 412 9099 1 MANUAL HOLDER 16 412 6389 2 LIFT PIN 7 8 X 5 1 2 CAT 1 17 154 1533 3 LYNCH PIN 7 16 18 116 1656 1 MOWER DECK PLUG 19 101 7552 2 SPACER T W YOKE 20 412 5406 4 BUSHING 1 SCH40 X 9 16 21 412 0077 4 FLAT WASHER 3 4 22 412 0060 3 NYLOCK NUT 3 4 23 412 2133 1 BOLT 3 4 X 6 1 2 24 412 0074 2 LOCK WASHER 3 4 25 412 2755 4 BOLT 3 4 X 2 1 2 26 412 11320 3 BOLT 5 8 X 4 GR5...

Page 68: ...68 Competitor Cutter 6 COMPETITOR OPTIONS ...

Page 69: ...85 11 BOLT 1 2 X 2 1 2 HH NC GR5 03 412 0072 01 26 FLAT WASHER 1 2 04 101 7070 11 CHAIN GUARD SPACER 11 16 05 412 3243 15 NUT 1 2 NC NYLOCK 06 101 1598 1 6 FRONT CHAIN GUARD ASSEMBLY 412 6298 6L 61 SAFETY CHAIN 1 4 6 LINKS 415 1 4X78RD 1 GALV ROD 78 412 0042 02 4 BOLT 1 2 X 1 1 2 HH NC GR5 412 0072 01 4 FLAT WASHER 1 2 412 3243 4 NUT 1 2 NC NYLOCK 412 4010 2 CHAIN GUARD ATTACHMENT PLATE OMIT FOR Q...

Page 70: ...70 Competitor Cutter PARTS LIST 4 5 COMPETITOR GEARBOX ...

Page 71: ... 2XWSXW 6KDIW 6SOLQH HDULQJ QSXW 6KDIW 3OXJ 3UHVVXUH 5HOLHI QSXW HDU 9DU QSXW DVNHW 5HWDLQLQJ 5LQJ 6HDO QSXW DS DS 6FUHZ RFNZDVKHU HDULQJ 9DU DVNHW 2XWSXW DS 6HDO XE 5HIHUHQFH 2QO ODWZDVKHU H 1XW DVWO RWWHU 3LQ 3OXJ 5HWDLQLQJ 5LQJ 900 1489 501 0016 PARTS LIST 4 5 COMPETITOR GEARBOX PARTS BREAKDOWN ...

Page 72: ...72 Competitor Cutter PARTS LIST 6 COMPETITOR GEARBOX ...

Page 73: ... 6QDS 5LQJ 2XWSXW 6KDIW 6SOLQH HDULQJ QSXW 6KDIW 3OXJ 3UHVVXUH 5HOLHI QSXW HDU 7 9DU DVNHW 6QDS 5LQJ 6HDO QSXW DS DS 6FUHZ RFNZDVKHU HDULQJ 9DU DVNHW 2XWSXW DS 6HDO XE IRU UHIHUHQFH RQO ODWZDVKHU H 1XW DVWO RWWHU 3LQ 3OXJ 5HWDLQLQJ 5LQJ PARTS LIST 6 COMPETITOR GEARBOX PARTS BREAKDOWN ...

Page 74: ... Description ULYHOLQH RPSOHWH RNH 7ZLVW ROODU URVV LW 2XWHU 7XEH LW 5ROO 3LQ 2XWHU 7XEH QQHU 7XEH 5ROO 3LQ QQHU 7XEH RNH 6KHDU 3LQ RNH 4 3LQ LW 56 ROODU LW 6DIHW XDUG LW XW WR GHVLUHG OHQJWK PARTS LIST 4 COMPETITOR BINACCHI SHEAR PIN DRIVELINE ...

Page 75: ... Description ULYHOLQH RPSOHWH RNH 7ZLVW ROODU URVV LW 2XWHU 7XEH RNH 5ROO 3LQ 2XWHU 7XEH QQHU 7XEH 5ROO 3LQ QQHU 7XEH RNH 6KHDU 3LQ RNH 4 3LQ LW 56 ROODU LW 6DIHW XDUG LW XW WR GHVLUHG OHQJWK PARTS LIST 5 COMPETITOR BINACCHI SHEAR PIN DRIVELINE ...

Page 76: ... Description ULYHOLQH RPSOHWH RNH 7ZLVW ROODU URVV LW 2XWHU 7XEH LW 5ROO 3LQ 2XWHU 7XEH QQHU 7XEH 5ROO 3LQ QQHU 7XEH RNH 6KHDU 3LQ RNH 4 3LQ LW 56 ROODU LW 6DIHW XDUG LW XW WR GHVLUHG OHQJWK PARTS LIST 6 COMPETITOR BINACHHI SHEAR PIN DRIVELINE ...

Page 77: ...77 Competitor Cutter this page left blank intentionally ...

Page 78: ...DE CARRIER ASSEMBLY NO PART NUMBER QTY DESCRIPTION 01 401 5450 1 BLADE CARRIER 02 401 0004 2 BLADE 03 412 0057 03 2 BLADE BOLT 04 125 925 2 NUT 05 900 8771 2 LOCK WASHER 06 830 1018NH 2 NOTCHED WASHER HARDENED XX 412 8043 03 2 BLADE BOLT KIT 3 4 5 6 ...

Page 79: ...DE CARRIER ASSEMBLY NO PART NUMBER QTY DESCRIPTION 01 401 5450 1 BLADE CARRIER 02 401 0005 2 BLADE 03 412 0057 03 2 BLADE BOLT 04 125 925 2 NUT 05 900 8771 2 LOCK WASHER 06 830 1018NH 2 NOTCHED WASHER HARDENED XX 412 8043 03 2 BLADE BOLT KIT 3 4 5 6 ...

Page 80: ...LADE CARRIER ASSEMBLY NO PART NUMBER QTY DESCRIPTION 01 401 5450 1 BLADE CARRIER 02 401 0067 2 BLADE 03 125 907 2 BLADE BOLT 04 125 925 2 NUT 05 900 8771 2 LOCK WASHER 06 830 1018NH 2 NOTCHED WASHER HARDENED XX 412 8043 01 2 BLADE BOLT KIT 3 4 5 6 ...

Page 81: ...2 GR5 1 2 412 0076 Flat Washer 5 8 2 3 401 0065 Turndown Nut 1 2 4 322 2703 Tail Wheel Seal 2 5 324 3227 Bearing Cone L44634 2 6 324 3226 Bearing Race L44610 2 7 325 2510 Tail Wheel Hub W Cups 1 8 105 1159 5 3 8 Threaded Tail Wheel Sleeve 1 9 512 0650 Bolt 1 2 20 x 1 4 10 412 0072 Lock Washer 1 2 4 11 412 5284 Nylock Nut 5 8 1 ...

Page 82: ...or lubricants This limited warranty does not apply to expendable items such as blades shields guards pneumatic tires or any normal maintenance parts or service The Double Diamond Limited Gearbox Warranty does not cover wear items such as teeth chains sprockets belts springs gearbox lubricant hydraulic Áuid or any other items that in the company s sole judgement is a wear item The Double Diamond Li...

Page 83: ...rts that have been examined by Modern Inc and determined to be improperly operated damaged by accident or negligence Àeld repaired or altered are not covered by this warranty 5 Modern Inc reserves the right to change our speciÀcation and designs at any time 6 This warranty will not obligate Modern Inc to bear any cost of labor Àeld replacement testing or adjustment DEALER I hereby certify that 1 T...

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