Moderator Biomaster 15 Instruction Manual Download Page 1

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Biomaster 15, 23, 30

3rd Edition
12.03.2018

INSTRUCTION MANUAL

Manufacturer:
Moderator Sp. z o.o., 17-

200 Hajnówka, ul. 11-go Listopada 16a, Poland

Tel. +48/85/682 75 20, +48/85/682 75 21, Fax +48/85/682 75 29

[email protected]

www.moderator.com.pl

Summary of Contents for Biomaster 15

Page 1: ... 12 03 2018 INSTRUCTION MANUAL Manufacturer Moderator Sp z o o 17 200 Hajnówka ul 11 go Listopada 16a Poland Tel 48 85 682 75 20 48 85 682 75 21 Fax 48 85 682 75 29 biuro moderator com pl handel moderator com pl www moderator com pl ...

Page 2: ......

Page 3: ...en vented system 13 2 6 2 Sealed system 14 2 7 Electrical installation and connection rules 16 2 8 Controller description functioning operation 16 3 Fuel burning 20 3 1 Igniting the boiler 20 3 2 Fuel burning 20 3 3 Cleaning 21 3 4 Programmed boiler shut down 21 3 5 Emergency boiler shut down 22 4 Boiler malfunction 22 4 1 Maintenance and repairs 23 5 Safe operation conditions 24 6 Storage and boi...

Page 4: ...www moderator com pl Biomaster Boiler 15 30 Instruction Manual 2 ...

Page 5: ...required standards This manual is based on the recent manufacturer s information As process of design changes is constant this instruction can be applied only to the boiler with which it was bought Moderator Biomaster set is designed to boil the water up to the 90 C in the central heating systems and storage water heaters as well as in the technological installations wood drying kilns etc resident...

Page 6: ...h the appliance Children should not clean and conduct maintenance of appliance without the supervision or guidance of a responsible person All quality and performance tests were conducted with the usage of carefully selected accessories safety valves thermal protection and devices venting Only the use of equipment which is recommended by the producer will guarantee claimed high performed parameter...

Page 7: ...y be the cause of a fire 1 2 Warranty The producer provides 3 years boiler warranty which covers both material and manufacturing defects The producer provides 1 year warranty on all components bought with the boiler controller ventilator reducer motor with wiring The warranty does not cover the elements highlighted in the list of equipment Chapter 2 1 as well as other operational components e g ga...

Page 8: ...Spółka z o o 11 Listopada 16a 17 200 Hajnówka tel 48 0 85 682 75 20 oświadczamy na własną i wyłączną odpowiedzialność że wyrób kocioł c o typu MODERATOR Biomaster 15 23 30 rozpoczynający się od numeru seryjnego 0100 2017 do którego odnosi się niniejsze oświadczenie spełnia wymagania następujących zaleceń i norm jeśli mają one zastosowanie Dyrektywy Normy MAD 2006 42 WE PN EN ISO 12100 2014 68 UE P...

Page 9: ...nergy from exhaust gases which are produced by pellet burner into water in the central heating installation It is made from boiler sheets steel type P265GH Walls inside the boiler are cooled with water The main part of the heat exchange surface are pipes smoke tubes inside of which are spiral shaped turbulator They significantly improve heat exchange efficiency and allow for automatic cleaning of ...

Page 10: ... Pellet burner Moderator 8 Ash container optionally 9 Viewfinder 10 Flue 11 Cleaning device s handle 12 Exhaust ventilator 13 Upper feeder 14 Fuel tank 15 Tank cover 16 Ash disposal gearmotor 17 Thermal protection probe 1 screw in stub 18 Upper door 19 Draining 1 screw in stub 20 Cleaning hatch cover 21 Elastic connection spiro 22 Controller chamber s cover Figure 1 4 2 Boiler Biomaster a general ...

Page 11: ...se contact our sales department tel 085 682 75 20 Attempting to burn cereal grain large pieces of coal sawdust briquette etc in the pellet burner may cause serious damage of device and is dangerous Combustion of any types of plastics is forbidden 1 5 General parameters Maximum supply temperature 900 C Maximum return temperature 700 C Minimum return temperature 550 C Working pressure 1 5 Bar Therma...

Page 12: ...l of Biomaster 15 23 30 the manual of MODERATOR pellet burner the manual of ecoMax 850 P2 M controller by PLUM 2 2 Boiler room Boiler room should comply with requirements set out in PN 87 B 02411 The most important are steel door or tin covered wooden door opened to the outside fire resistant floor a 21x21 cm air supply opening in the lower part of the boiler room a 14x14 cm minimum exhaust openin...

Page 13: ... assembled and there is a possibility of seating it directly on the floor When placing the boiler make sure that it is accessible and that the walls of the boiler room do not obstruct fuel load or cleaning the boiler Ceramic tiles delivered with the boiler should be placed according to the figure below 2 4 Connecting with the chimney The flue of the boiler should be settled directly in the chimney...

Page 14: ...mixing valve and a heat accumulator The boiler has a G1 thread connection The boiler should be connected with the installation using appropriate couplings If the boiler is equipped with a thermal safety valve sensor should be mounted in a G1 coupler 17 Fig 1 4 2 Install a safety valve Connect the water line using a G valve in the back of the boiler with an elastic hose which should be disconnected...

Page 15: ...ough an open connection overflow pipe OP to the atmosphere Requirements concerning the installation expansion tank volume at least 4 of the water load shape cylindrical A type according to PN 91 02413 1 2 rectangular B type according to PN 91 02413 1 3 rising safety pipe SP with internal diameter of 25 mm for boilers up to 50 kW expansion pipe EP with internal diameter of 25 mm overflow pipe OP in...

Page 16: ...installing the boiler in a sealed system there must be applied elements ensuring protection against overheating and excess pressure PN EN 12828 Biomaster boiler contains cooling coil and thermostatic valve BVTS or JBV1 Figure 2 6 2 Cooling coil JBV1 measuring element s screw in stub Water outlet for a drain Stub for installation of supplying the coil with JBV1 valve included cable Figure 2 6 3 Mou...

Page 17: ... may not work when using water drawn from an own well e g lack of electricity prevents launching of a hydrophore or in places with frequent breaks in the supply of water In this case the boiler should not be installed in sealed system Controller of the device contains protection which shuts down the running of the boiler at the temperature of 95 ºC Installation of the boiler without reliable devic...

Page 18: ...adily accessible and the boiler can be disconnected in emergency situations 8 The wires should be connected away from the elements of the boiler which heat up especially the hot parts of the flue 9 The regulator cannot be susceptible to flooding and other conditions which would endanger it with condensation like sudden temperature changes 10 The regulator cannot be used when the chassis is damaged...

Page 19: ...g on the burner chassis Connecting to the plug is possible only in one particular position During installation socket must be inserted into the plug and find the appropriate position in order to insert it To avoid accidental disconnection turn the ring 1 4 of a turn clockwise until you hear a characteristic snap In this moment socket is connected properly Dismantling should be conducted in the opp...

Page 20: ... possible to connect other devices such as a central heating pump domestic hot water pump and other as listed in the controller s manual In order to do that the cleaning hatch cover must be taken off 5 Fig 1 4 2 Then loosen the bolts connecting controller s chamber cover and take it off 22 Fig 1 4 2 Under the cover there is a boiler s controller Cover with the panel should be set aside Additional ...

Page 21: ...ns of the conditions of electrical wires whichare accessible outside to the boiler In case of any mechanical or thermal damage melted insulation the device must be deactivated disconnected from the electrical line and the defect removed When in doubt please contact the Rys 2 8 3 Podłączenie systemu usuwania popiołu oraz wentylatora ciągu ...

Page 22: ...ction manual which allows it to be programmed at will in terms of set temperature The controller also prevents the boiler from overheating and deactivates the whole system in case of lack of fuel or ember return Only one trained person is needed for operation The boiler is operated only once per 24h The operation time does not exceed 15 minutes day It is recommended to burn out the boiler at feed ...

Page 23: ...ly filled The boiler should be cleaned at least once a month with the use of publicly available sanitation equipment like brushes and scraper Decrease in the chimney draught signals necessary cleaning Lack of air makes the boiler to return smoke During cleaning ventilate the boiler room well Sweep the boiler only when it is extinguished In the case of large dirt residue it is allowed to use chemic...

Page 24: ... are especially dangerous when the boiler is working in manual load mode with the automated cycles turned off Please remember that reaching an emergency state is especially probable in the summer when only domestic water is heated Anticipating such situations it is worth considering to install a heat accumulator which would take over excess heat power It is forbidden to pour water on hot fuel 4 Bo...

Page 25: ... controller parameters too little air Adjust the controller increase the blower RPMs see controller manual The feeder jams pulls the safety pin Low quality improper granulation of fuel Use pellets in accordance to ch 1 3 Foreign object in the feeder Remove the feeder dismantle and clean it put in new pin Ash removal system not working Blocked screw Remove the foreign material clean the ash contain...

Page 26: ...n electrical installation can be serviced only by a qualified electrician in the winter season avoid intervals in heating If you suspect freezing of water in the installation check the water flow in the safety pipes Water added to the installation should flow from the overflow pipe from the expansion tank In case of obstruction do not ignite the boiler follow the instructions for emergency shutdow...

Page 27: ...ing With appropriate operating conditions the boiler will work faultlessly for approximately 15 years After such time its further utilization may prove economically unsound The boiler is made of materials which can be fully recycled It is best to hand it over to a company specialising in recycling or machine dismantling to a waste disposal centre providing proper utilization of steel plastics etc ...

Page 28: ...ance mbar 11 12 5 14 Boiler class according to PN EN 303 5 2002 5 5 5 Required water pressure for thermal protection bar 1 2 1 2 1 2 Recommended minimal volume of accumulation tank l 400 500 600 Protection marking IP 20 Ampacity A 1 Electric power for rated thermal input W 57 80 minimum heat power W 32 46 Range of regulator s set up temperature 0 C 40 85 Minimum flow temperature 0 C 60 Fuel bin ca...

Page 29: ...presentatives of Moderator service The current list of authorized service representatives of Moderator is available on line at www moderator com pl in the SERVICE SERVICE REPRESENTATIVES tab Link below http www moderator com pl pl serwis serwis przedstawiciele serwisu html ...

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