MMLJ MANUFACTURING DUSTLESS BLASTING DB150 User Manual Download Page 19

13

BLAST PRESSURE

Different materials and coatings call for different pressures or blasting distances. Thick metal can handle a lot of 
pressure, while sheet metal could be dented by using too much pressure. Simple paint may come off nicely with the 
nozzle far away, while tough undercoating may come off better with the nozzle closer. 

The distance you hold the blast nozzle from the material affects the harshness and speed of the blast and changes the 
"blast pattern" size. If you hold the nozzle too far away, the blast pattern will be big, but the coating will come off too 
slowly. If you hold the nozzle too close, the coating will come off quickly, but the blast pattern will be small. With a tiny 
blast pattern you'll have to move your arms a lot more to cover some area, which is inefficient. The best things is to find a 
nice balance between blast pattern size and removal speed.

ADJUSTING BLAST PRESSURE

The Dustless Blasting

®

 system allows you to easily change the blast pressure by turning one simple knob. The higher the 

pressure is, the higher your productivity. Obviously lower pressures are more gentle on whatever substrate you're blasting. 
If you need to blast on softer material or very thin metal, lowering the pressure is a good idea to prevent damage.

A clockwise rotation of the pressure regulator knob will increase the pressure, while a counter clockwise rotation will 
lower pressure. If you try to lower the pressure while the blast tank is pressurized, you'll need to either have someone blast 
simultaneously, or just open the blowdown valve slightly to release some of that pressure. 

COMMON GUIDELINES

Marine

On thick steel like ship hulls, you can operate at about 150 PSI. Fiberglass requires a lower pressure — about 70 PSI — 
with a larger standoff distance. 

Automotive

For most automotive uses, 120 PSI is ideal. Find a balance between blast pattern size, and speed. 
For thick aluminum like a large trailer, you can blast at up to 150 PSI. 

Graffiti Removal

For removing graffiti from a brick wall, use about 100 PSI so you don't etch the brick. The graffiti will still come off quickly 
at this low pressure. 
Here is a chart of some suggested blast pressures:

*The closer the nozzle is to the blast surface, the smaller the blast pattern.

Fiberglass

Boats

Blast Pressure

Blast Distance

Blast Pattern

70 PSI

18-24 in.

Large

Metal

(Auto)

100-120 PSI

12-14 in.

Medium

Aluminum

120-150 PSI

12-20 in.

Medium-Large

Steel

150 PSI

10-14 in.

Medium

Brick

100 PSI

18-24 in.

Large

Choosing Blast Pressure

Summary of Contents for DUSTLESS BLASTING DB150

Page 1: ...DB500 USER MANUAL...

Page 2: ...J INC 5711 Schurmier Rd Houston TX 77048 Support DustlessBlasting com Email 713 868 8041 Fax 1 713 869 2227 International Facebook com DustlessBlaster DustlessBlaster Youtube com MMLJManufacturing Dus...

Page 3: ...Pot 8 Troubleshooting 10 Containment Masking and Blast Pattern Adjustments 11 Switching from Wet Blasting to Dry Blasting 11 Storing Machine 12 Choosing Your Blast Pressure 13 Choosing Your Abrasive 1...

Page 4: ...enimiento ES OBLIGATORIO usar equipo protector personal al manejar este tipo de equipos El Operador DEBE estar equipado con guantes delantales y protectores de brazos de cuero 0 Iona pesada DEBEN usar...

Page 5: ...alteration erasure or forgery of proof of purchase documents will be cause to void this warranty The warranties listed above do not extend to any product that has been damaged or rendered defective a...

Page 6: ......

Page 7: ...Abrasive mesh size approx 50 70 28 oz of Rust Inhibitor INSTALLATION AND OPERATING INSTRUCTIONS PLEASE READ CAREFULLY BEFORE OPERATING 1 6 2 12 13 17 18 7 3 8 4 4 9 5 10 16 15 14 11 MODEL DB500 FIGURE...

Page 8: ...2 NOTE ITEMS 24 25 26 ARE INSTALLED ON THE INSIDE OF TANK...

Page 9: ...3 39 40 38 44 44 42 43 41 45 45A 45B 45C 45A 45B CONNECT ITEM 54 TO ITEM 56 CONNECT ITEM 53 TO ITEM 37 CONNECT ITEM 57 TO ITEM 52 58 57K 57A 57H 57G 57J 57J 57L 57C 57D 57B 57 57F 57E 46A 35 35 36...

Page 10: ...BA 4 16 Wheel Cotter Pin C 33 C 72848 001 2 17 Wheel Washer C 33 W 72849 001 2 18 Wheel BF 31 2 133648 001 2 19 Air Inlet Body Gasket AB 1 G 131228 001 1 20 Air Inlet Nozzle 5 8 SB 1 NHD 134356 002 1...

Page 11: ...Air Hose Assembly Air Inlet 134798 001 1 55 Air Inlet Assembly 134798 002 1 55A Gauge SB 30 G 134366 001 1 55B Bushing AB 30 IC 131868 001 1 55C 1 1 4 Tee AB 30 IT 131856 001 1 55D 1 1 4 Close Nipple...

Page 12: ...pen air inlet valve slowly to avoid sending large amounts of compressed air into the machine too quickly This will cause unnecessary wear on the system Note A valve is in the open position when it is...

Page 13: ...ose the air inlet valve and open the blow down valve to release the pressure Let the blast pot fully depressurize before turning off the compressor Note If you turn the compressor off first the pressu...

Page 14: ...URE REGULATOR You should occasionally lubricate the threads on this knob with a lubricant such as lithium grease FILTER REGULATOR You will find the filter regulator on the left side of control box The...

Page 15: ...t inlet jet and lugs and bolts Hardened Elbow Insert Hardened Air Inlet Jet Hardened Pipe Flat Backed Pinch Hose Coupling Inlet Jet Gasket Elbow Insert Gasket Elbow Cap Gasket Nozzle TO REMOVE BRASS C...

Page 16: ...the blowdown position then remove the nozzle and inspect for a rock or other foreign material PINCH VALVE NOT OPENING OR CLOSING 1 Put the machine in the blowdown position 2 Does the pressure gauge on...

Page 17: ...nozzles XL Performance Nozzle Increases abrasive particle velocity Allows for increased standoff distance while improving production and efficiency CLEANUP Depending the amount of media used plastic m...

Page 18: ...sket 3 Put casting up to bottom of machine 4 Use lugs and bolts to secure casting STORING MACHINE IN WINTER If storing your machine for the winter months it is advised to take the following precaution...

Page 19: ...If you need to blast on softer material or very thin metal lowering the pressure is a good idea to prevent damage A clockwise rotation of the pressure regulator knob will increase the pressure while...

Page 20: ...ide variety of abrasives either wet or dry For wet blasting any abrasive that sinks in water and is not water soluble can be used However abrasives that are dirty or have a very inconsistent particle...

Page 21: ...and heavier the abrasive is the rougher the profile will be Using larger more coarse abrasives will decrease the run time in your machine For example if you are blasting with 40 70 crushed glass and d...

Page 22: ...t stripping aggressive cleaning Medium Fast High Etch Moderate 40 65 HRC 260 lbs ft3 Organic soft media ideal for soft surfaces such as wood Slow No Etch No 4 4 5 40 lbs ft3 Angular organic grit for m...

Page 23: ...ustlessBlasting com For replacement parts and accessories visit store DustlessBlasting com For training resources visit support DustlessBlasting com To submit a ticket or to find safety data sheets bu...

Page 24: ...Toll Free 1 800 727 5707 International 1 713 869 2227 www DustlessBlasting com...

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