manualshive.com logo in svg

MKT V-22/HP-380T4, Operating, Maintenance And Parts Manual, Page: 3 / 73

Share
Download
MKT V-22/HP-380T4 Operating, Maintenance And Parts Manual Download Page 3

TABLE OF CONTENTS

 

 
 

    I.  INTRODUCTION

 

 

    II.  SPECIFICATIONS

 

 

 

   III.  SYSTEM COMPONENTS

 

 

 

  IV. 

SYSTEM SET UP INSTRUCTIONS

 

 

   V. 

START UP PROCEDURES

 

 

  VI. 

OPERATING INSTRUCTIONS

 

 

 

 VII. 

MAINTENANCE AND SERVICE INSTRUCTIONS 

 

 VIII.  ENGINE LAMP IDENTIFICATION GUIDE / DEF-RELATED WARNINGS. 
 

 

VIIII.  DRAWINGS AND PARTS LISTS

 

 

 

 

A.  V-22 GENERAL ASSEMBLY AND PARTS LIST 

 

 

 

B.  HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST 

 
 

 

C.  CAISSON CLAMP ASSEMBLY AND PARTS LIST 

 

 

 

D.  ECCENTRIC SHAFT ASSEMBLY AND PARTS LIST 

  
 

 

E.  MOTOR SHAFT ASSEMBLY AND PARTS LIST 

  
 

 

F.  150' HYDRAULIC HOSE BUNDLE ASSEMBLY AND PARTS LIST 

 
 

 

G.  HP-380T4 GENERAL ASSEMBLY AND PARTS LIST 

 
          H.  HP-380T4 CONTROL PANEL HYDRAULIC POWER UNIT AND PARTS LIST 
  
 

 

I.  HP-380T4 ELECTRICAL CONTROL ASSEMBLY AND PARTS LIST 

  
 

 

J.  REMOTE PENDANT/CABLE ASSEMBLY AND PARTS LIST 

 

 

 

K.  HP-380T4 ELECTRICAL SCHEMATIC 

 

L.   V-22/HP-380T4 HYDRAULIC SCHEMATIC AND PARTS LIST 

 

M.  HP-380T4 HYDRAULIC HOSES  

 

 

 

(DOES NOT INCLUDE HOSE BUNDLE HOSES) 

 

 
 
 
 

Summary of Contents for V-22/HP-380T4

Page 1: ...ently impair one s hearing Hearing protection should be worn by anyone and everyone within close proximity to a Vibratory Pile Driver Extractor System 2 Do not start or operate the V 22 HP 380T4 until...

Page 2: ...WARRANTIES EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED DIRECTLY TO T...

Page 3: ...EMBLY AND PARTS LIST C CAISSON CLAMP ASSEMBLY AND PARTS LIST D ECCENTRIC SHAFT ASSEMBLY AND PARTS LIST E MOTOR SHAFT ASSEMBLY AND PARTS LIST F 150 HYDRAULIC HOSE BUNDLE ASSEMBLY AND PARTS LIST G HP 38...

Page 4: ...lacement piston type hydraulic motor is used to drive a pinion shaft and gears mounted directly to the eccentric weights The gearing system maintains proper timing of the eccentrics during operation W...

Page 5: ...l 2 INCHES Height 105 INCHES Width Throat 16 1 4 INCHES Shipping Width 75 INCHES Hammer Weight 9 300 LBS Clamp Hoses 2 3 4 I D Drain Hose 1 3 4 I D Motor Hoses 2 1 1 2 I D Hose Bundle Weight 1 750 LBS...

Page 6: ...requency and engine RPM are set to maximize performance on a normal pile and normal duty cycle Should overheating occur to either exciter or engine due to high duty cycle it is important that the unit...

Page 7: ...ith five hoses normally 150 long C V 22 exciter fitted with a suspension assembly and hydraulic clamp assembly D 50 electrical remote control pendant and cable assembly NOTE The power unit reservoir i...

Page 8: ...equently all hoses will be filled with hydraulic fluid Generally the hose bundle assembly filled with oil is disconnected from the hydraulic power unit Therefore it is necessary when reconnecting to m...

Page 9: ...aulic hose connections assure that the connectors are wiped clean of any dirt or contamination to prevent subsequent contamination and damage to the components in the hydraulic system 3 Do not permit...

Page 10: ...uld be hoisted swung and rotated to assure that the hose bundle hangs free of any loops or entanglements 2 Manipulating the V 22 hammer in the air during the foregoing procedure as well as later when...

Page 11: ...AMMER IS BEING OPERATED FROM THE CONTROLS LOCATED ON THE CONTROL PANEL The remote control pendant and control panel each have two 2 push buttons and one 1 selector switch The selector switch is used f...

Page 12: ...he V 22 HP 380T4 system utilizes two hydraulic filters to maintain clean oil within the system The charge oil for the main pump is filtered through a spin on type filter located on the bottom of the p...

Page 13: ...pile Two different types of hydraulic circuits are used to perform these functions The hydraulic clamp assembly is operated by the use of a pressure compensated piston pump and directional control val...

Page 14: ...e has been reached Hydraulic fluid returning from the V 22 hammer motor is directed through a hydraulic filter before returning to the pump The filter is located just inside of the power unit behind t...

Page 15: ...ate clamping force 3 000 PSI Bleed the clamp cylinder at the outboard end with the vent screw CAUTION Do not back the bleeder vent screw out all the way oil and air will come out of the bleeder let it...

Page 16: ...urther and the hydraulic fluid pressure is at a maximum the pressure limiters on the hydraulic pumps will destroke and slow down the V 22 frequency 5 The addition of driving weight to the suspension o...

Page 17: ...BE ATTACHED TO AN ADJACENT PILE DEAD MAN AND DRAWN TIGHT AS A PRECAUTIONARY MEASURE AGAINST A SUDDEN LOSS OF LOAD CRANES USED FOR PILE EXTRACTION APPLICATIONS SHOULD ALWAYS BE EQUIPPED WITH BOOM STOP...

Page 18: ...ing the stop push button The pile is then pulled out of the ground and the hammer and pile swung to where the pile will be stacked The lower end of the pile is set on the ground and the V 22 hammer ja...

Page 19: ...after the initial fifty 50 hours of driving time or after the hydraulic fluid has been changed During normal operation this filter element should be changed at least two 2 times per year or after eve...

Page 20: ...hammer operations that may cause damage to the hoses and redirect the hose bundle to avoid dragging and damage Damaged hose sections must be replaced to eliminate failure and down time during operati...

Page 21: ...n the safe operating range Do not operate the unit with the hydraulic fluid level below the gauge c Visually check all hoses for signs of damage or cuts that might cause hose failure during operation...

Page 22: ...NNEL HOSE AND ADAPTERS THE OIL BEING INTRODUCED TO THE SYSTEM BY PRIMING SHOULD PASS THROUGH A 10 MICRON FILTER 2 After start up and operation of the V 22 hammer check as follows a Inspect the hydraul...

Page 23: ...4 DEF Fleetguard Capacity 5 Gallons or diesel exhaust fluid that meets ISO22241 specifications K Normal gauge reading during operation of the HP 380T4 hydraulic power unit 1 Engine Speed 2 025 RPM 2 D...

Page 24: ...intenance The drawings and related parts for identification given in this manual are for reference while discussing troubles or symptoms of trouble with the service department of your authorized distr...

Page 25: ...d by a lamp please complete the request when convenient to do so allow up to 40 60 minutes 2 Set up a safe exhaust area Confirm that there is nothing on or near the exhaust system surfaces 3 Make sure...

Page 26: ...IC SCHEMATIC AND PARTS LIST M HP 380T4 HYDRAULIC HOSES DOES NOT INCLUDE HOSE BUNDLE HOSES This information is included for the user to have a point of reference while discussing trouble shooting actio...

Page 27: ...24...

Page 28: ...D CAP SCREW 32 7 419 00 13 BEARING COVER 1 8 913 02 18 O RING 1 9 905 07 09 SOCKET HEAD CAP SCREW 6 10 914 01 25 BEARING 4 11 914 01 26 PINION BEARING 2 12 419 00 09 PINION 1 13 931 00 02 MAGNETIC PLU...

Page 29: ...23 05 26 ADAPTER 1 31 419 00 03 SUSPENSION BASE 1 32 901 61 17 HEX HEAD CAP SCREW 26 33 903 06 12 LOCK WASHER 26 34 942 00 11 RELIEF FITTING 1 35 941 00 14 SHEAR BLOCK 12 36 901 59 19 HEX HEAD CAP SCR...

Page 30: ...E BLOCK 1 53 901 57 11 HEX HEAD CAP SCREW 2 54 419 00 23 FLUSHING MANIFOLD 1 55 405 03 01 ORIFICE FITTING 1 56 923 05 79 ADAPTER 4 57 923 09 17 ADAPTER 2 58 923 11 95 ADAPTER 3 59 416 01 30 CLAMP ASSE...

Page 31: ...V22 GENERAL ASSEMBLY 419 00 00 ITEM QUANTITY NO MKT PART NO DESCRIPTION REQUIRED 70 416 01 60 150 HOSE BUNDLE 1 71 923 11 23 ADAPTER 2 72 419 00 28 HOSE ASSEMBLY 22 2 73 901 63 15 HEX HEAD CAP SCREW...

Page 32: ...V 22 HYDRAULIC CLAMP ASSEMBLY 416 01 30 29...

Page 33: ...7 416 01 42 SLIDE KEY 1 8 416 01 31 CLAMP CYLINDER 1 9 924 00 55 SPIRAL PIN 1 10 405 03 04 CYLINDER SHIELD 1 11 905 11 41 SOCKET HEAD CAP SCREW 2 12 903 04 21 LOCKWASHER 6 14 405 00 91 SLIDE KEY BOLT...

Page 34: ...Y 416 01 30 ITEM QUANTITY NO MKT PART NO DESCRIPTION REQUIRED 23 499 00 96 CLAMP JAW DOUBLE SHEET AS REQ D FIXED 24 420 01 36 CLAMP JAW DOUBLE SHEET AS REQ D MOVABLE 25 420 01 38 PIN CLAMP SLIDE 1 26...

Page 35: ...OPTIONAL V 22 CLAMP JAWS 32...

Page 36: ...CAISSON CLAMP ASSEMBLY 495 05 39 33...

Page 37: ...5 495 00 63 JAW SLIDE 1 6 901 59 13 HEX HEAD CAP SCREW 4 7 903 01 17 LOCKWASHER 6 8 901 62 18 HEX HEAD CAP SCREW 4 9 405 03 04 CYLINDER SHIELD 1 10 495 00 62 MOVABLE JAW 1 11 924 00 55 ROLL PIN 1 12...

Page 38: ...7 54 CHECK VALVE 1 24 495 05 57 HOSE 2 25 495 04 31 CHECK MOUNT HOLDER 1 26 923 11 35 ADAPTER 1 27 495 05 55 CHECK VALVE PLATE 1 28 923 09 19 ADAPTER 2 29 905 04 13 SOCKET HEAD CAP SCREW 3 30 903 04 1...

Page 39: ...36...

Page 40: ...ct the locking pistons to in to the caisson clamp housing The clamps should now freely slide on the caisson beam NOTE BEAM SURFACES MUST BE CLEAN WITH NO DEBRIS TO ALLOW CLAMPS TO SLIDE FREELY CLAMPS...

Page 41: ...38...

Page 42: ...ER 419 00 07 2 419 00 16 ECCENTRIC GEAR SUB ASSEMBLY 1 f USING GEAR PART NUMBER 419 00 08 3 430 00 41 ECCENTRIC KEY 1 4 419 00 10 ECCENTRIC SHAFT 1 5 419 00 12 BEARING COVER 2 6 914 01 25 CYLINDRICAL...

Page 43: ...40...

Page 44: ...CAL ROLLER BEARING 2 5 419 00 09 PINION 1 6 430 00 24 GASKET HYDRAULIC MOTOR 1 7 901 59 17 HEX HEAD CAP SCREW 4 8 903 01 17 LOCKWASHER 4 9 902 01 05 FLATWASHER 4 10 910 00 70 HYDRAULIC MOTOR 1 11 923...

Page 45: ...V 22 150 HYDRAULIC HOSE BUNDLE 416 01 60 42...

Page 46: ...2 90 50 MOTOR RETURN LINE 3 4 923 04 73 ADAPTER 2 5 927 00 46 DRIVE QUICK DISCONNECT 1 6 927 00 47 DUST PLUG 1 7 927 00 48 DUST CAP 1 8 420 00 72 50 CLAMP DRAIN HOSE ASSY 9 9 923 00 20 ADAPTER 2 10 92...

Page 47: ...44...

Page 48: ...45...

Page 49: ...03 14 DIESEL ENGINE CUMMINS 1 8 933 03 41 BATTERY 12 VOLT 8D 1 9 406 03 04 BATTERY HOLD DOWN 1 10 406 03 05 HOLD DOWN ROD 2 11 920 00 18 HEX NUT NYLON 2 12 933 03 48 BATTERY CABLE PER FOOT 4 13 933 03...

Page 50: ...AULIC RESERVOIR HP 325B 1 29 901 59 25 HEX HEAD CAP SCREW 4 30 920 00 09 LOCK NUT NYLON 4 31 931 03 59 LEVEL GAUGE HYD LEVEL 1 32 901 56 13 HEX HEAD CAP SCREW 12 33 903 06 07 LOCKWASHER 12 34 901 57 0...

Page 51: ...UTTLE VALVE ASSEMBLY 1 49 931 08 55 FILTER ELEMENT 1 50 934 00 19 OIL COOLER 1 51 920 00 01 LOCK NUT NYLON 6 52 933 03 69 CONNECTOR 3 53 902 01 03 FLAT WASHER HARDENED 8 54 941 00 25 PANEL SHOCK MOUNT...

Page 52: ...DUST PLUG 1 70 950 01 31 METRIC HEX HEAD CAP SCREW 4 71 923 01 28 DUST PLUG 1 72 927 00 11 QUICK DISCONNECT FEMALE 1 73 923 11 42 HYD ADAPTER 3 74 923 00 17 HYD ADAPTER 1 75 923 00 03 DUST CAP 1 76 92...

Page 53: ...TE CLAMP OPEN 1 92 411 00 13 NAMEPLATE DRAIN 1 93 411 00 20 NAMEPLATE PRESS TO MOTOR 1 94 411 00 15 NAMEPLATE 2 DIESEL FUEL 1 95 920 00 07 LOCK NUT 8 96 950 02 18 HEX NUT METRIC 4 97 950 03 11 LOCK WA...

Page 54: ...29 FILLER CAP W HIGH NECK 1 113 417 21 16 MOUNT PENDANT BOX 1 114 920 00 07 LOCK NUT 4 115 902 05 08 FLAT WASHER 46 116 905 03 17 SOCKET HEAD CAP SCREW 4 117 944 02 69 WARNING LABEL NO ETHER 1 118 944...

Page 55: ...3 933 06 25 RING TERMINAL 8 STUD 1 134 417 40 01 PUMP DRIVE SUPPORT 2 135 417 40 02 PUMP DRIVE SUPPORT MOUNT 2 136 417 40 25 HYDRAULIC HOSE PACKAGE HP380 1 137 923 13 10 HYD ADAPTER 2 138 923 00 40 HY...

Page 56: ...8 923 10 56 HYD FITTING 1 149 943 03 62 LOCK ROD 8 150 900 50 06 HEX NUT 8 151 901 58 17 HEX HEAD CAP SCREW 8 152 901 59 17 HEX HEAD CAP SCREW 8 153 903 06 10 LOCKWASHER 8 154 923 03 33 HYDRAULIC ADAP...

Page 57: ...HP 380T4 CONTROL PANEL ASSEMBLY 417 40 22 54...

Page 58: ...10 000 PSI 1 6 931 06 58 PRESSURE GAUGE 5000 PSI 1 7 931 06 57 PRESSURE GAUGE 1000 PSI 1 8 417 40 23 ELECTRICAL CONTROL ASSEMBLY 1 9 923 08 41 HYD ADAPTER 3 10 931 08 61 TEMPERATURE GAUGE 1 11 417 30...

Page 59: ...HP 380T4 ELECTRICAL CONTROL ASSEMBLY 417 40 23 56...

Page 60: ...TE REMOTE OFF PANEL 1 7 931 03 76 HOUR METER 1 8 933 04 19 SELECTOR SWITCH 1 9 933 00 06 CONTACT BLOCK 1 10 933 03 95 LEGEND PLATE OPEN CLOSE 1 11 933 01 45 PUSH BUTTON STOP 1 12 933 02 61 NAMEPLATE S...

Page 61: ...02 98 STRANDED WIRE 16 GAUGE 63 29 943 04 30 SEALING LOCK NUT 1 2 7 30 417 24 02 SUB PLATE ENCLOSURE 1 31 920 00 08 LOCK NUT 8 32 943 04 41 HEX HEAD FLANGE BOLT 4 33 933 04 17 CONNECTOR CRIMP ON 26 3...

Page 62: ...PARTS LIST HP 380T4 ELECTRICAL CONTROL ASSEMBLY 417 40 23 ITEM QUANTITY NO MKT PART NO DESCRIPTION REQUIRED 43 933 05 03 CONNECTOR MALE 1 59...

Page 63: ...REMOTE PENDANT AND CABLE ASSEMBLY 417 40 44 60...

Page 64: ...EN 1 7 933 00 06 CONTACT BLOCK 1 8 933 03 93 LEGEND PLATE START CLAMP PSI 1 9 933 04 19 SELECTOR SWITCH 1 10 933 03 95 LEGEND PLATE OPEN CLOSE 1 11 933 04 11 PENDANT CABLE YELLOW ft 50 12 933 03 99 PE...

Page 65: ...N REQUIRED 22 933 05 11 TOGGLE SWITCH VIB ON OFF 1 23 933 05 08 END CONNECTOR 2 24 933 05 19 BOOT TOGGLE SWITCH 1 25 933 05 01 HOOD ELE 1 26 933 05 02 CONNECTOR FEMALE 1 27 933 05 04 COVER w 2 PEGS 1...

Page 66: ...HP 380T4 ELECTRICAL SCHEMATIC 63...

Page 67: ...HP 380T4 HYDRAULIC SCHEMATIC 64...

Page 68: ...ER ELEMENT 1 8 931 06 32 PRESSURE SWITCH 1 9 931 06 57 CHARGE PRESSURE GAUGE 1 10 931 08 47 FILTER ASSEMBLY 1 11 931 08 48 HOT OIL SHUTTLE VALVE ASSEMBLY 1 12 931 08 61 TEMPERATURE GAUGE 1 13 927 00 0...

Page 69: ...SCRIPTION REQUIRED 22 931 06 64 DRIVE PRESSURE GAUGE 1 23 931 06 58 CLAMP PRESSURE GAUGE 1 24 417 30 28 HYDRAULIC RESERVOIR 1 25 931 05 96 SHUT OFF VALVE 1 26 934 00 19 HYDRAULIC OIL COOLER 1 27 931 0...

Page 70: ...HP 380T4 HYDRAULIC HOSES 67...

Page 71: ...HP 380T4 HYDRAULIC HOSES 68...

Page 72: ...HP 380T4 HYDRAULIC HOSES 69...

Page 73: ...BLY 1 6 417 40 30 HYDRAULIC HOSE ASSEMBLY 1 7 417 40 32 HYDRAULIC HOSE ASSEMBLY 1 8 417 40 33 HYDRAULIC HOSE ASSEMBLY 1 9 417 40 34 HYDRAULIC HOSE ASSEMBLY 1 10 417 40 35 HYDRAULIC HOSE ASSEMBLY 1 11...

Reviews:

No comments