background image

             

SM 1690

 

 page 8 of 18

 

                                                                                                  

 File: SM1690_r5eng - Dec. 2013 - Technical note: SM1690

             SM 1690 

             SM 1280 

             

SM 1690

 

    File: SM1690_r5eng - Dec. 2013 - Technical note: SM1690

  

       

  

                                                                                                   

page 9 of 18

MW

-

ON

:

 starts microwave emission at the presetted power level 

while the led “MW ON” is lighted up.

The unit exits from this mode in case of:

* the enabling command is set OFF: enters into Ready state, or

* ALARM presence: the unit goes to Stand-by, or

* the INTERLOCK chain is open: it goes to Stand-by again.

* the Hibernate command is set to ON: jump to Stand-by.

Meaning of external commands.

HIBERNATE: has value ON/OFF. If ON the magnetron’s 

filament is not powered and the SM1690x goes into Stand-by 

mode.

In OFF the unit makes filament heating and, when the related 

timer is elapsed, enters in Ready mode. 

If a user don’t like to use the Hibernate function, he may not 

connect the HIBERNATE control signal: the system then 

detect it as in OFF condition.

POWER ENABLE: has value ON/OFF, but its effect is related 

also with the Hibernate command as follow:

a) in OFF state - and HIBERNATE is OFF - the unit performs 

filament preheating and goes in Ready mode but does not 

generate output power, even if the reference signal is >0;

b) in OFF state - and HIBERNATE is ON - the unit is in 

Stand-by mode but does not generate output power, even if the 

reference signal is >0;

c) in ON state - and HIBERNATE is OFF - the unit waits the 

end of preheating timer, if not yet elapsed, then starts  to gene-

rate output power;

d) in ON state - and HIBERNATE is ON - the unit is in Stand-

by mode but does  not generate output power, even if the 

reference signal is >0.

POWER SET: it’s an analog input value and has the meaning 

of  “desired percent” of the full output power (14000W)

When this value is lower than 1Vdc the unit does not gene-

rate any output power, when >1Vdc the unit generates power 

proportional to this signal value.

The CPU drives the unit to  obtain an electrical output power 

(Va * Ia) value proportional in a linear way to the reference 

input signal. The scaling is 1400W/V.

INTERLOCK: it is an external hardware chain of contacts, 

that must be closed all at the time to have the internal relay 

closed. (ON condition). When in ON the CPU light-up the 

related Interlock OK led; in OFF state the led is Off and the 

unit goes in Stand-by, as all dangerous voltages on the head 

connector are off.

Firmware upgrade

The software stored on the CPU (firmware, on a flash 

memory) can be upgraded to a newer version using the RS232 

serial port on the unit, connected to a PC.

Important remark: at power-on, even if a program is already 

stored, the microprocessor enters a “BOOTLOADER” status, 

lasting 2 seconds, during which it is possible to overwrite, 

through the serial RS232 port, the stored code.

If no new code is loaded within 2 seconds, the previously stored 

one is run.

To  upload  a  new  program  through  the  bootloader,  simply 

connect the SM1690x serial port to the PC serial port, using a 9 

pin 1:1 cable (only TX, RX and Ground are used, but also a full 

cable will fit. See schematic on page 11)  

No external switch must be operated, and the unit does not start 

until the new program is stored, but be sure no enable signal is 

active when upgrading.

The upgrade of the firmware embedded in the SM1690x is 

released as a .zip archive named “

program_name.zip

”.

Unpacking the .zip archive you generate:

- a directory named “

program_name

” containing the micro 

code to be loaded, 

- an executable program named “

SendApplicationProgram.bat

”- the loader “

sRecLoad.exe

”,

- and the library “

Nican.dll

”.

Once unpacked the .zip program:

- enter in the folder “

program_name

”, 

- switch-on the SM1690x

- run 

whithin 2 seconds

 the program “

SendApplicationProgra-

m.bat

” (which launches 

sRecLoad.exe

 

application)

(This is the maximum time that the microprocessor bootloader 

waits for new code to be loaded).

During the bootloader wait time, the red ALARM led is on: if 

no code is sent, then the previous code is executed, and it is not 

possible to change it without switching the unit off.

In  case  the  program 

sRecLoad.exe

  sends  data  whithin  2 

seconds,  the  microprocessor  bootloader  stores  the  new  data 

on  the  internal  flash  memory,  installing  the  new  release,  and 

automatically executes it when the download is done.

Summary of Contents for SM1690 Series

Page 1: ...SM1690T for line 3 x 400V SM1690U for line 3 x 480V SWITCHING POWER GENERATOR WITH EMBEDDED MICROCONTROLLER FOR 10 KW MAGNETRON H 0915 TECHNICAL NOTE issue December 2013 SM 1690 ...

Page 2: ... Cover Rear ...

Page 3: ...trico destinato ad essere adoperato entro taluni limiti di tensione 2004 108 CE Harmonization of the laws of the member States relating to electromagnetic compatibility Riavvicinamento delle legislazioni degli Stati membri relative alla compatibilità elettromagnetica Conformity to the Directives is assured through the application of the following standards La conformità alle Direttve è assicurata ...

Page 4: ...e lead alloy for welding We are putting any effort on reducing lead weight within 0 1 of products as set by Directive Important information to User about disposal recycling reuse of this electronic equipment at the end of its useful life WEEE Directive According to Annex IA and IB of EC Directive 200 96 EC this equipment is not included on the list of categories products covered by the Directive a...

Page 5: ...entific and medical ISM radio frequency equipments and the related standard for the Electromagnetic disturbance is the EN55011 Industrial scientific and medical ISM radio frequency equipment Electromagnetic distur bance characteristics Limits and methods of measurement With reference to Basic Standard EN55011 this equipment is included into Group 2 Microwave generators Thyristor command equipment ...

Page 6: ...nterface like CANopen or Modbus TCP or Profibus allowing connection of multiple devices on the same bus See the final chapater How to order for more details and p n The front panel includes 5 status LEDs POWER ON GREEN ON when power is present INTERLOCK ON WHITE ON when Interlock chain is closed OK READY YELLOW ON when filament is ready Preheating timer is elapsed Flashing during preheating time M...

Page 7: ...ital input Vdc 24 Range 5 30 ON OFF output alarm reset Input Z 4k7 kOhm CONN 6 pin 4 To reset alarm hold OFF for 2 seconds Response time to full power msec 80 Linear time Using Enabling signal Response time to switch OFF msec 20 Using Enabling signal Pulsability of output min TON msec 100 Max power 10 kW Freq 5Hz Using Enabling signal Switch OFF time for alarm msec 3 Automatic shut off Reference s...

Page 8: ...unit cover unscrewing the 6 screws on sides locate the fuseholder on M416 pcb push the cap then rotate it without any tool gently pull up the cap and inspect the fuse replace the fuse with a new one with the same electrical characteristics install the fuseholder cap push it then rotate reassemble the unit cover screwing the 6 screws on sides Equipment maintenance Cleaning Cleaning of air inlet ver...

Page 9: ...he off center weight of the rack To lift always lean the rack over a proper supporting base Wiring instructions The SM1690x must be installed and serviced only by quali fied personnel acquainted with the regulations covering the application For safety operations the following rules must be adopted I The equipment must be grounded through the connector 1 using pin 4 see the wiring diagram at page 1...

Page 10: ... from thr READY state and enters it in ALARM state In absence of alarms the power supply may be left in Ready continuously when it receives the enabling command ON it enters into RF ON state and generates output power when the enabling command is removed OFF the unit comes back to READY state Working Modes The behaviour of the SM1690x depends on its working status it has several statuses with diff...

Page 11: ...xternal hardware chain of contacts that must be closed all at the time to have the internal relay closed ON condition When in ON the CPU light up the related Interlock OK led in OFF state the led is Off and the unit goes in Stand by as all dangerous voltages on the head connector are off Firmware upgrade The software stored on the CPU firmware on a flash memory can be upgraded to a newer version u...

Page 12: ...tch can de energize the interlock relay cutting in this way the head supply and leaving the head in a safe condition SW1 8 not used DIP SWITCH 2 on board M416 x SW2 1 not used SW2 2 not used SW2 3 if set to OFF enables the external control of the unit set to ON enables the fieldbus control The default setting for SM1690x is OFF WARNING in ON state if no fieldbus interface is present or if no commu...

Page 13: ...90_r5eng Dec 2013 Technical note SM1690 page 11 of 18 Connector 1 wiring RS232 connector wiring id32273156 pdfMachine by Broadgun Software a great PDF writer a great PDF creator http www pdfmachine com http www broadgun com 1690T 1690 ...

Page 14: ...SM 1690 page 12 of 18 File SM1690_r5eng Dec 2013 Technical note SM1690 Connector 3 4 5 wiring 1690 HEAD ENABLE ...

Page 15: ...ng CONN 6 Forward Power 10 V 10000 W Output Voltage Va 1 Vmon 1000 V Pin 2 return pin 15 Reverse Power 10 V 5000 W Output Current Ia 1 Vmon 200 mA Pin 3 return pin 16 Description BIT 3 22 BIT 2 9 BIT 1 21 BIT 0 8 No alarm 0 0 0 0 Magnetron Overtemperature 0 0 0 1 Rack Overtemperature 0 0 1 0 Arc Detection on head 0 0 1 1 Overcurrent 0 1 0 0 Overvoltage 0 1 0 1 Air Pressure Low on head 0 1 1 0 Wate...

Page 16: ...SM 1690 page 14 of 18 File SM1690_r5eng Dec 2013 Technical note SM1690 COMPONENT LAYOUT ...

Page 17: ... CONN 5 1 HV connector Plug GES HS31 MOHS31 PLUG 5 19 Not present 20 1 7 pins Socket AMP CPC MOCPC07 2113981 CONN 3 7 female pin AMP TYPE III MOCPCX 1630881 1 7 pins Plug AMP CPC MOCPC07 2114001 PLUG 3 4 male pin AMP TYPE III MOCPCX 1630861 1 Cable clamp for 7 pin plug MOCPCX 1826521 21 1 7 pins Socket AMP CPC MOCPC07 2061371 CONN 1 4 male pin AMP TYPE XII 60A MOCPCX 1939914 1 7 pins Plug AMP CPC ...

Page 18: ... 04 Over Current An excessive current has been detected or a dangerous temperature is present into the unit a Check air flow blocks b Eliminate air reflow between side entry and rear output c A short circuit is present on H V cable check wiring 05 Over Voltage a The high voltage connection is open b Magnetron may be moding c The high voltage connectors are not fully inserted if true check for h v ...

Page 19: ...gnetron head in case replace the magnetron 10 Rack Error The unit has detected an output current 10 lower than expected usually due by a sudden drop of the main line voltage check the main line 11 Not implemented 12 Not implemented 13 Not implemented 14 Communication interrupted The unit was running in remote control mode and the communication failed Check a cable and connectors insertion b remove...

Page 20: ...bus TCP CAN CANOpen PROF Profibus I e SM1690T ALT1MTCP input 400V Alter brand version with Modbus TCP bus interface Alter reserves the right to improve or modify this products at any time without obligation to notify any person or entity of such changes No part of this publication may be reproduced without the express written consent of Alter All rights reserved Technical Assistance Alter s r l 42...

Reviews: