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MK ZRF-P 3000, Technical Documentation Manual

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Technical Documentation

ZRF-P 3000

             mk North America, Inc. 

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 105-125 Highland Park Drive 

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 Bloomfield, CT 06002 

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 (860) 769-5500 

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 www.mknorthamerica.com

©2020 

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 Page 10

6 

WEAR ITEMS & MAINTENANCE FOR SPECIFIC DRIVE OPTIONS 

         

6.1   Important Notes About Wear Items & Maintenance  

11

6.2 

ZRF-P 3000 AF - 3-Phase Motor Option 

12

6.3 

ZRF-P 3000 AF - Brushless DC Motor Option 

14

Summary of Contents for ZRF-P 3000

Page 1: ...conveyor and provides mk North America with complete order details The conveyor serial number is located on the frame at the drive end of the conveyor See section 2 for more details Your serial number...

Page 2: ...2 Decoding Your Serial Number 4 3 Conveyor Description 5 4 Warranty Information 7 5 Safety Requirements 8 6 Wear Items Maintenance for Specific Drive Options 10 7 Conveyor Maintenance Belt Tensioning...

Page 3: ...service and keeps your conveyor working at its maximum capacity 1 3 If you need assistance If you need assistance there are a variety of ways to get it You can contact our customer service team Monday...

Page 4: ...This number if applicable refers to the specific drawing that was created for this unit Not all orders require a drawing and therefore in some cases no DWG is assigned If your DWG field is blank it i...

Page 5: ...UF Gurt Foerderer Belt Conveyor KTF Kettengurt Foerderer Chain Conveyor KFG Knickfoerderer Gurt Bent Belt Conveyor KGF Kurvengurt Foerderer Curve Belt Conveyor MBF Modulband Foerderer Modular Belt Con...

Page 6: ...your actual purchase order Items may appear different on your model based on your particular order requirements Consult your approval drawing for specific items included in your order 3 CONVEYOR DESCR...

Page 7: ...reement requires approval of MKNA Management UNDER NO CIRCUMSTANCES SHALL MKNA BE HELD LIABLE FOR DAMAGES OR LIABILITY FOR LOSS OF PRODUCTION PRODUCT EQUIPMENT OR PROFITS OR LIABILITY FOR DIRECT INCID...

Page 8: ...North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 8 5 SAFETY REQUIREMENTS 5 1 Warnings Safety Guidelines READ AND UNDERSTAND ALL OF THESE...

Page 9: ...mk North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 9 5 SAFETY REQUIREMENTS CONT...

Page 10: ...Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 10 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS 6 1 Important Notes About Wear Items Maintenance 11 6 2 ZRF P 3000 A...

Page 11: ...d which can be significantly in uenced by environmental factors All moving components and screw connections should be checked every 6 months All safety relevant components should be part of a regularl...

Page 12: ...5 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 12 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 2 ZRF P 3000 AF 3 Phase Gearmotor Option 3 4 1...

Page 13: ...onths 3 Idler Drum I 500 Hours Max 3 Months 4 Timing Belt I C 500 Hours Max 3 Months R If wear visible T As needed 5 Gearmotor I C Service maintenance per manufacturer s documentation 6 Sliderbed I C...

Page 14: ...105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 14 4 2 1 3 5 1 6 6 WEAR ITEMS MAINTENANCE FOR SPECIFIC DRIVE OPTIONS CONT 6 2 ZRF P 3000 AF DC Gearmotor O...

Page 15: ...tor I C Service maintenance per manufacturer s documentation 6 Sliderbed I C 500 Hours Max 3 Months Position Description Part Number 1 Roller Bearing Inquire with mk North America 2 Drive Sprocket Inq...

Page 16: ...7 General Remarks Timing belts may need to be tracked due to shifting during shipping Prior to delivery of the mk conveyor the belt was tensioned and tracked at the factory Belt tracking should only b...

Page 17: ...g in the belt DO NOT OVER TENSION The belt was tensioned and adjusted at the factory before delivery of the mk product Loosen bolt 2 and screw 4 to pull the entire assembly out arrow direction in orde...

Page 18: ...ail assembly must be completely loosened and retracted instructions for this to follow Any auxiliary parts that interfere must be removed One side of the conveyor must be free and clear of all interfe...

Page 19: ...ly 2 4 Loosen bolt 2 and screw 4 Push the entire tail assembly 1 and alignment blocks 5 inward arrow direction to loosen belt Snug bolts 2 Additional Instructions The belt can now be replaced once all...

Page 20: ...NVEYOR MAINTENANCE TIMING BELT REPLACEMENT General Remarks Follow the steps in section 8 for removing the belt Remove slider bed and replace with a new one Reassemble in reverse order Timing belts mus...

Page 21: ...mk North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 21 10 NOTES CONTACT INFORMATION 10 1 Record Your Notes...

Page 22: ...al Documentation ZRF P 3000 mk North America Inc 105 125 Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 22 10 NOTES CONTACT INFORMATION CONT 10 1 Record Your Not...

Page 23: ...Highland Park Drive Bloomfield CT 06002 860 769 5500 www mknorthamerica com 2020 Page 23 10 NOTES CONTACT INFORMATION CONT 10 2 Contacting mk North America Inc Email sales mknorthamerica com Phone 86...

Page 24: ...reserved information subject to change without notice 2020 mk North America Inc mk North America Inc an mk Technology Group Company 105 125 Highland Park Drive Bloomfield CT 06002 USA Phone 860 769 55...

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