MK MK-101 Pro Owner'S Manual & Operating Instructions Download Page 7

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Sawing and drilling generates dust. Excessive airborne particles may cause irritation to eyes, 
skin and respiratory tract. To avoid breathing impairment, always employ dust controls and 
protection suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200). 

Diamond Blades improperly used are dangerous. Comply with American National Standards 
Institute Safety Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety 
Guards, Flanges, Mounting Procedures, General Operating Rules, Handling, Storage and 
General Machine Conditions

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ELECTRICAL SHOCK
NEVER

 touch electrical wires or components while the engine is running. They can be 

sources of electrical shock which could cause severe injury or burns.

ROTATING PARTS

Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never 
operate the motor with covers, shrouds, or guards removed.

OVER SPEED
NEVER

 tamper with the governor components or settings to increase the maximum 

speed. Severe personal injury and damage to the engine or equipment can result if 
operated at speeds above maximum.

DO NOT EXPOSE TO RAIN

DO NOT

 expose to rain or use in damp locations.

WARNING

WARNING

MK-101 Pro Series   

SAFETY

HARZARD SYMBOLS

Summary of Contents for MK-101 Pro

Page 1: ...101 Pro 24 Tile Saw OWNERS MANUAL OPERATING INSTRUCTIONS www mkdiamond com Caution Read all safety and operating instructions before using this equipment This owners manual MUST accompany the equipmen...

Page 2: ...s manual contains information necessary to operate and maintain your MK 101 Pro Series Tile Saw safely and correctly Please take a few minutes to familiarize yourself with the saw by reading and revie...

Page 3: ...ND and ASSEMBLY Unpacking 12 Contents 12 Transport 12 Universal Stand 13 Assembly 14 SETUP ADJUSTMENT and OPERATION Setup 17 Adjustment and Operation 20 Cleanup 26 MAINTENANCE and TROUBLESHOOTING Main...

Page 4: ...mbols should be followed at all times A safety message alerts you to potential hazards that could hurt you or others Each safety message is preceded by a safety alert symbol and one of three words DAN...

Page 5: ...e the next heavier gage The smaller the gage number the heavier the cord USE PROPER APPAREL DO NOT wear loose clothing gloves neckties rings bracelets or other jewelry that may be caught in moving par...

Page 6: ...r should always be installed such that rotation is in the direction of the arrow imprinted on the side of the blade or cutter NEVER LEAVE A TOOL UNATTENDED TURN POWER OFF Do not leave a tool until it...

Page 7: ...s Handling Storage and General Machine Conditions ELECTRICAL SHOCK NEVER touch electrical wires or components while the engine is running They can be sources of electrical shock which could cause seve...

Page 8: ...connect the equipment grounding conductor to a live terminal KHFN ZLWK D TXDOL HG HOHFWULFLDQ RU VHUYLFH SHUVRQQHO LI WKH JURXQGLQJ LQVWUXFWLRQV DUH QRW completely understood or if in doubt as to whet...

Page 9: ...an electrical rating not less than the rating of the product Do not use damaged extension cords Examine extension cords before using and replace if damaged Do not abuse extension cords and do not yan...

Page 10: ...474 5594 WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic co...

Page 11: ...16 mm 5 8 16 mm Depth of Cut 10 Blade 3 76 mm 3 76 mm Length of Cut 24 24 Diagonally Cuts 18 Tile 18 Tile LxWxH inches 41 x 22 x 23 41 x 22 x 23 LxWxH mm 1 014 x 559 x 584 1 014 x 559 x 584 Part 1532...

Page 12: ...SEMBLY TRANSPORT 1 The MK 101 weighs approximately one hundred and twenty 120 pounds 2 Never transport the MK 101 with water in the Water Basin CAUTION CAUTION Use proper lifting techniques when lifti...

Page 13: ...tely one hundred and twenty 120 pounds follow the guidelines for transport in the TRANSPORT section when placing it on the stand Note If using the MK Diamond Universal Stand follow the following steps...

Page 14: ...nstall the Adjusting Knob For maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear post retaining hole NOTE For small tiles 6 tile or smaller th...

Page 15: ...remove Retaining Nut and Outer Flange using the Blade Wrench D Install Diamond Blade onto Blade Shaft E Verify the Blade is seated on the Blade Shaft and direction of rotation is correct F Install Ret...

Page 16: ...Guide onto the Movable Cutting Table Ruler Stop and tighten the retaining thumbscrew A Install the retaining thumbscrew through the washer and Splash Guard then align to the hole found on back of the...

Page 17: ...pump damage the Water Pump must be disconnected during dry cutting operations A Ensure the ON OFF Switch is in the OFF position B Verify the Movable Cutting Table moves freely C Inspect the Diamond B...

Page 18: ...r Basin until water completely covers the Water Pump suction A Remove the Drain Plug Place empty container under hole for water drainage B Place the Water Pump in an H WHUQDO FRQWDLQHU DQG OO XQWLO wa...

Page 19: ...in length will cause the motor to overheat and could cause premature failure 5 Use an approved Ground Fault Circuit Interrupter GFCI 6 Do not cover the motor vents as this could lead to motor overheat...

Page 20: ...ch it was designed A Position the Adjustable Cutting Guide to desired cut length B Tighten the retaining thumbscrew C Place the tile against the Ruler Stop and Cutting Guide Turn the motor ON D 9HULI...

Page 21: ...rate for which it was designed SETUP ADJUSTMENT AND OPERATION A Remove the Adjustable Cutting Guide B Position the Dual 45 Flat Angle Guide and tighten the retaining thumbscrew Ruler Stop D 9HULI SURS...

Page 22: ...better and safer at the rate for which it was designed A Position the 45 Bullnose Miter Guide and tighten the retaining thumbscrew B Position the tile on the 45 Bullnose Miter Guide and the Ruler Stop...

Page 23: ...which it was designed A Place the 90 Protractor on the Ruler Stop B Set the desired angle and tighten the thumbscrew C Position the 90 Protractor and tighten the retaining thumbscrew D Position the t...

Page 24: ...hole E Remove the Cutting Head Stop Bolt Rotate Cutting Head Stop to down position and re tighten Cutting Head Stop Bolt F Install the Adjusting Knob G Set cutting depth approximately 1 4 to 1 2 inch...

Page 25: ...sition Un plug the GFCI from the power source B Remove Water Basin and Blade C Remove the Cutting Head See Adjusting the Cutting Head D Loosen the Post Support Plate and retaining bolts E Remove the P...

Page 26: ...all debris B Place the Water Pump In an external container C Run the MK 101 until clear water is seen at the blade cooling ports Approx 1 min ute Ensure the saw is disconnected before completing the r...

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