MK GUF-P 2000 BC 1500/200 Translation Of Original Instruction Manual Download Page 24 | Manualshive

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Summary of Contents for GUF-P 2000 BC 1500/200

Page 1: ...ks optional o Part subject to wear lists o Drawings optional Translation of original instruction manual Part II Safety Information Translation of original instruction manual Part Ill Maintenance and repair Maschinenbau Kitz GmbH Headquarters of the mk Technology Group www mk group com info mk group com Translation of original instruction manual Part IV Connection and Maintenance of AC Motors Trans...

Page 2: ...y directive 2006 42 EC The following harmonized standards have been applied EN ISO 12100 2010 EN ISO 13857 2008 Safety of machinery General principles for design Risk assessment and risk reduction Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs Furthermore the following technical standards have been applied EN 619 2011 Continuous handling equipme...

Page 3: ...7WE 2xS 55 1 English I Maschinenbau Kitz GmbH Headquarters of the mk Technology Group www mk group com info mk group com Indication of residual risks Peripheral equipment Please take the attached note into consideration The following harmonized standards have been applied EN ISO 12100 2010 Safety of machinery General principles for design isk assessment and risk reduction EN ISO 13857 2008 Safety ...

Page 4: ... ers y s oo o 3 f Motor au Stuchl ste entfernl 1 1 40911 IO Adam b s 30 0 2 ATE 1IBTE11ICTE 1 A B C D E e Gurtverlauf Vorderans cht eandert lS 0910 v d Laah b s 6 0 1 F INDEX ANDERUNGS TEXT DA TUM NAME Freim anlol I weder l op erl noch Konkurren7firmen oder Geze chnel 124 01 00 Hehl 1 0 ese Ze1chnun9 darf ohne me ne Genehmigung Gepruf t sons Or llen md e eJII oder ubergeben erden I Tei I Rohmane M...

Page 5: ...nd pad Floor mounting Number of stands WEARING PARTS LIST Brake Parts 10 kg 1500 mm 200 mm 10 Drum 0 12 mm 10 Drum 0 12 mm stainless steel aluminium short right below 650 mm 0 62 mm without rubber tension drum as stainless steel mode l 4 m min WF20 0 12 kW 230 400V 50Hz with TH oo no belt without cleats GU U0306 017WE steady conveying white 190 mm S55 l mk 2040 40 1000 mm leveling pad omitted 2 Le...

Page 6: ...0 mm Conveyor width 200 mm Drive order right below Drive location L2 650 mm Drive drum Material Front belt return Back belt return Speed Motor Motor angle Cycle operation tension drum 0 40 mm and as stainless steel model for conveyor width 200 mm 0 62 mm without rubber tension drum as stainless steel model 10 Drum 0 12 mm 10 Drum 0 12 mm 4 m min special motor 0 12 kW 230 400V 50Hz oo no deep groov...

Page 7: ...0051 TSK 013266 Kl029017 Simplex roller chain 3 8 x7 32 Chain length 450 mm Coupler link 3 8 x7 32 Buchse PCM 081008B G Motor WF20DR63S4 TH Belt without cleats with belt type GU U0306 017WE Belt quality steady conveying Belt color white Belt width 190 mm Belt length endless 3194 mm All articles marked with an asterix are wearing parts Material Supplier KAHI Antriebselemente KG KAHI Findling Walz l...

Page 8: ...al instructions Part II Safety instructions Maschinenbau Kitz GmbH mk Technology Group Headquarters www mk group com info mk group com Original Instructions Part 11 Safety instructions Copyright 2016 Maschinenbau Kitz GmbH Version 05 2016 Page 1 of 15 ...

Page 9: ...ting and auxiliary materials maintenance repair inspection restoration and transport In addition to the operating instructions and the mandatory regulations for accident prevention in the country and place of use the generally recognised technical rules for safe and proper working are also to be observed Additional operating instructions for installed components are available in the appendix Compl...

Page 10: ...te of the mk product This rating plate must not be removed as it is part of the mk product 5 General safety information 5 1 Definition according to DIN EN 619 5 1 1 Traction mechanism Power driven components of a continuous conveyor that move the conveyed product either directly or indirectly for example belts chains and ropes Notes Traction mechanisms can serve simultaneously as carrying mechanis...

Page 11: ... injury if not avoided Caution indicates a possibly dangerous situation which can lead to minor injury if not avoided Specific safety information is designated by the following symbols A Danger Mortal danger due to electricity indicates life threatening situations due to electrical power Disregard for this safety information could lead to severe injuries or death This task must be performed by a q...

Page 12: ...y during preventative maintenance even if no damage is visible Comply with the manufacturer s information After maintenance or repair work ensure that loosened screw connections are securely attached and that container lids sieves or filters are reinstalled prior to use After completing maintenance or repair work and before restarting production make sure that All material tools and other equipmen...

Page 13: ...tricians Safety regulations must be observed for all work on electrical equipment 1stTurn off 2nd Ensure absence of voltage 3rd Safeguard against restart 4thBypass and ground 5thCover live parts Turn off and safeguard against restart during maintenance cleaning and repair work Do not bypass fuses or render them inoperative Only use fuses with the correct amperage Prevent moisture from coming into ...

Page 14: ...re are no leveling pads available use spacer blocks To avoid machine damage or life threatening injuries when commissioning the machine the following instructions must always be complied with Remove the securing nipple or safety plug at the bleed screw of the transmission system before starting the engine Important Drive as well as idler pulleys and bearing rollers should be aligned axially parall...

Page 15: ...d disposal Remedy Through Test power supply and Qualified electrician electrical components Reset motor overload Qualified electrician switch Unlock emergency stop Operator Reset frequency converter Qualified electrician Replace traction Specialist mechanism drive wheel Retension the traction Specialist mechanism Replace traction Specialist mechanism drive wheel Retension traction mechanism or car...

Page 16: ...kTechnologyGroup instrUCtiOnS Headquarters P 111 M d www mk group com art aintenance an repairs info mk group com Translation of original operating instructions Part Ill Maintenance and repairs GUF P 2000 Copyright 2016 Maschinenbau Kitz GmbH Version 11 2016 Page 1 of 39 ...

Page 17: ...efore commencing work ensure that the conveyor is disconnected from all power sources and secured against being switched on again unintentionally Danger Head drives I GUF P 2000 AA GUF P 2000 AC GUF P 2000 AF GUF P 2000 AG GUF P 2000 AM GUF P 2000 AS GUF P 2000 AU Centre drives GUF P 2000 BA GUF P 2000 BC GUF P 2000 BF Internal drives GUF P 2000 CA Copyright 2016 Maschinenbau Kitz GmbH Version 11 ...

Page 18: ...operation Therefore adjustment for reversing operation is carried out at the incoming snub roller in the drive Applies to all tails lnfeed Direction 1 Adjust here 2 1 1 3 Belt response Tails without knife ed e lnfeed discharge The belt moves away from the side at which the roller is exposed Adjust here Maschinenbau Kitz GmbH mk Technology Group Headquarters www mk group com info mk group com Direc...

Page 19: ...ally The guide value for the tension is as follows Belt pre tension conveyor length x 0 15 0 3 As a general rule the pre tension should only be as high as is required for correct entrainment of the belt under load Pre tensioning example Two marks are made on the belt 1000 mm apart After tensioning there must be a distance of 1001 5 mm 1003 mm between the markers Information on adjusting the belt A...

Page 20: ...en screw 2 then fine tune the belt using set screw 3 see Adjusting the belt Ad ustin the belt Attention The belt must be adjusted re adjusted when the belt is in operation risk of crushing 1st Fine tune the belt using the set screw 3 on the rail roller until the belt runs in a central position on the roller Maschinenbau Kitz GmbH mk Technology Group Headquarters www mk group com info mk group com ...

Page 21: ...ng the belt Ad ustin the belt Attention The belt must be adjusted re adjusted when the belt is in operation risk of crushing 1st After loosening the set screw 2 the adjustment screw 3 for fine adjustment see direction of arrow on the top piece on the rail roller must be adjusted until the belt runs in a central position on the roller Then tighten set screw 2 Belt response Maschinenbau Kitz GmbH mk...

Page 22: ...t Ad ustin the belt Attention The belt must be adjusted re adjusted when the belt is in operation risk of crushing 1st Loosen screw 2 Tension the belt using the set screw 5 on the clamping pieces then tighten screw 2 2nd Fine tune the belt using the set screw 3 parallel on the rail roller until the belt runs in a central position on the roller Maschinenbau Kitz GmbH mk Technology Group Headquarter...

Page 23: ...de of the bed can be removed After a belt change the new belt requires a running in period of approx 2 weeks During this period it may be necessary to adjust the belt more frequently than usual See sections 2 1 1 and 2 1 2 Perform all further work on the side shown as well as on the opposite side Tail 01 Loosen screws 2 and 3 and push the entire top piece 1 including the clamping piece inwards in ...

Page 24: ...ub rollers Remove screws 1 2 and 3 and remove the bearing block for the snub rollers 4 Then remove the cover profile 5 The snub rollers can now be removed Remove the rollers 4 outwards from the drive in the direction of the arrow The belt is now free and can be removed Direction of removal To re assemble follow the steps in reverse order 4 4 When all maintenance work has been completed all safety ...

Page 25: ...der bed E In the case of visible wear p 1000 hrs max 6 months 3 Bearing E In the case of visible wear R P 500 hrs max 3 months 5 Roller E In the case of visible wear R P 500 hrs max 3 months 6 Sprocket E In the case of visible wear Lubricant R P 6 S 500 hrs max 3 months SAE20 SAE50 7 Chain E Max 3 lengthening 500 hrs max 3 months 9 Motor R P Maintenance work according to the manufacturer s documen...

Page 26: ...In the case of visible wear p 1000 hrs max 6 months 3 Bearing E In the case of visible wear R P 500 hrs max 3 months 5 Roller E In the case of visible wear 500 hrs max 3 months 9 Motor R P Maintenance work according to the manufacturer s rlnr mP nt tion 98 Support roller Depending on belt length for maintenance instructions see section 2 4 1 99 Tail For maintenance instructions see section 2 3 Leg...

Page 27: ...nd remove the chain guard_ 2nd Loosen the fastening screws 1 on the motor 2 3rd Tension the drive chain 3 by sliding the motor downwards Make sure that the drive chain is not set too tightly The chain should have between 2 and 6 mm play on the slack strand Note With offset drives the sprockets must be in alignment with one another Tensioning direction Lubricating the drive chain 1st The drive chai...

Page 28: ...ve nuts 1 and remove the chain guard 2nd Loosen the fastening screws 1 on the motor 2 3rd Tension the drive chain 3 by sliding the motor downwards Make sure that the drive chain is not set too tightly The chain should have between 2 and 6 mm play on the slack strand Note With offset drives the sprockets must be in alignment with one another __ Tensioning direction Lubricating the drive chain 1st T...

Page 29: ...he chain guard 2nd Loosen the fastening screws 1 on the motor 2 3rd The drive chain 3 is detensioned by sliding the motor including the motor console 4 in the direction of the arrow Make sure that the drive chain is not set too tightly Note With offset drives the sprockets must be in alignment with 3 one another The chain should have between 2 and 6 mm play on the slack strand Conveyor direction T...

Page 30: ...ve the chain guard 2nd Loosen the fastening screws 1 on the motor 2 3rd Tension the drive chain by sliding the motor upwards direction of arrow Make sure that the drive chain 3 is not set too tightly_ Note With offset drives the sprockets must be in alignment with one another The chain 3 should have between 2 and 6 mm play on the slack strand Tensioning direction Lubricating the drive chain 1st Th...

Page 31: ...le wear R P 1000 hrs max 6 months 3 Slider bed E In the case of visible wear R P 500 hrs max 3 months 6 Sprocket E In the case of visible wear R P O S 500 hrs max 3 months SAE20 SAE50 7 Chain E Max 3 lengthening 500 hrs max 3 months 9 Motor R P Maintenance work according to the manufacturer s documentation R P 500 hrs max 3 months 10 Snub roller E In the case of visible wear 98 Support roller Depe...

Page 32: ...the case of visible wear 1000 hrs max 6 months In the case of visible wear 500 hrs max 3 months In the case of visible wear 500 hrs max 3 months Lubricant Maintenance work according to the manufacturer s documentation R P 500 hrs max 3 months 10 Snub roller E In the case of visible wear 98 Support roller Depending on belt length for maintenance instructions see section 2 4 1 99 Tail For maintenanc...

Page 33: ... group com 2 3 Tails Lh Danger Danaer Before commencing work ensure that the conveyor is disconnected from all power sources and secured against being switched on again unintentionally When all maintenance work has been completed all safety related components must be reinstalled in their intended position Copyright 2016 Maschinenbau Kitz GmbH Version 11 2016 Page 35 of 39 ...

Page 34: ...E R P 2 Roller E Headquarters www mk group com inlo mk group com Time interval in hours months 1000 hrs max 6 months In the case of visible wear 1000 hrs max 6 months In the case of visible wear Legend E Replace S Tension Adjust R Clean 0 Oil Lubricate P Check Lubricant Note For instructions on adjusting the support rollers see section 2 1 1 for adjusting the tracking see section 2 1 2 Copyright 2...

Page 35: ...he original operating instructions Part Ill Maintenance and repairs Copyright 2016 Maschinenbau Kitz GmbH Version 11 2016 Maschinenbau Kitz GmbH mk Technology Group Headquarters www mk group com info mk group com Page 39 of 39 ...

Page 36: ...nd Headquarters of the mk Technology Group Maintenance of AC Motors www mk group com info mk 9rou com Translation of original instruction manual Part IV Connection and Maintenance of AC Motors Applies to all SEW EURODRIVE and Ruhrqetriebe motors Copyright 2015 Maschinenbau Kitz GmbH Version 04 2015 Page 1 of 17 ...

Page 37: ...notes are read and observed Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE 1 2 Preliminary information The follow...

Page 38: ... technician final examinations mast have been passed They are familiar with these operating instructions All work in the areas of transportation storage operation and waste disposal must be carried out by persons who are trained appropriately All qualified personnel must wear appropriate protective clothing 1 5 Designated use DR DRN AC motors are intended for industrial systems When installed in m...

Page 39: ... end use the cable end pieces intended for this purpose Establish a secure protective earth connection When the motor is connected the distances to non insulated and live parts must not be shorter than the minimum values according to IEC 60664 and national regulations With low voltage the distances should be no shorter than the following in compliance with IEC 60664 Nominal voltage VN Distance s 5...

Page 40: ... www sew eurodrive de 2 2 SEW EURODRIVE AC Motor DT56 DT12 High voltage star connection Connected in factory 1 f iTFiTF TH TH r I I I I I I PE TF TF TH TH n 2 BN WH lsK I V2 U2 U1 4 4 u W2 I I I YE I I I L1 lRo lsu V1 W1 V w I I I I I I I I L2 L3 1 Option TF Motor protection with PTC thermistor sensors TF Option TH Motor protection with bimetal thermostats TH 2 Motor winding 3 Use twin wire termin...

Page 41: ...be motors For all single speed motors direct on line starting or star delta staring 1 U2 V2 U1 V1 W1 1 Motor winding 2 Terminal board 3 Supply leads 2 W2 U2 V2 r 1 o o o I I I I I I I l I U1 3 I L1 V1 I L2 W 1 I L3 2 4 2 High voltage star connection applies to SEW EURODRIVE and Ruhrgetriebe motors 1 2 W2 U2 V2 r 1 o 0 o I I I I I I I l t U2 V2 W2 U1 V1 W 1 U1 V1 W1 r31 I I I L1 L2 L3 1 J Motor win...

Page 42: ...dication of source The following instructions are excerpts from the SEW EURODRIVE documents Assembly and Operating Instructions Gear unit series R 7 F 7 K 7 K 9 S 7 Spiroplan W document nr 21932786 EN 05 2015 www sew eurodrive de 3 2 Mounting positions of helical worm gearmotors 270 T 0 180 L 90 8 X i L M4 M2 Key Icon Meaning s Breather valve Oil level plug Oil drain plug Copyright 2015 Maschinenb...

Page 43: ...8 SH SV 204 Oil SN 8 F LV 284 Grease SN 8 F 2 LV 345 Grease SN 8 BFH DSH SHH SVH FH Bell 179 Grease SN 8 FH LV 264 Grease SN 9 B open on one side 112 Grease SN 9 B open on both sides 146 Grease SN 9 BN SVH FH Bell 90 Grease SN 9 BNF LV 119 Grease SN 9 SH SHH 100 Oil SN 9 SV 115 Oil SN 9 F Bell open on one side 112 Grease SN 9 F Bell open on both sides 127 Grease SN 9 F LV open on one side 146 Grea...

Page 44: ...gy Group Maintenance of AC Motors www mk group com info mk 9rou com 6 Further information For more detailed information please refer to the attached mk data storage device Further information is available on the websites of manufacturers www sew eurodrive de www ruhrgetriebe de Copyright 2015 Maschinenbau Kitz GmbH Version 04 2015 Page 17 of 17 ...

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