MK Products CopperHead 5001 Disassembly Download Page 6

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19 July 2007

6 OF 10

091-0589 Rev. A

Welding Supplement

Sheet P/N: 091-0589 Rev. A

4. Reinstall the reed switch; sliding it into the clamp and tight-

ening the clamp screw. (Figure D)

Figure D

3. Insert contact pin into connector with sharp tool.

(Figure C)

Figure C

Squeeze pin slightly to pass through orifice in weldhead

base. (Figure B)

Figure B

Figure A

1. Install gears into base and onto motor coupler

shaft. (Figure A)

CopperHead Reassembly

NOTE:

Reassembly of weldhead base and shims is explained in kit instructions 091-0587.

Follow directions for reassembly before continuing with this supplement.

Summary of Contents for CopperHead 5001

Page 1: ...ly Sheet P N 091 0589 Rev A Supercedes N A 1 Disconnect weldhead from power supply 2 Remove coolant from weldhead by blowing air at 20 psi max in one water line 3 Lay the weldhead on a workbench with...

Page 2: ...plate assemblies by removing the mounting screws Figures C and D Figure C Figure E 8 Remove heat shrink and then screw from the brush plate Figure E 9 Remove gas line from barb connector Figure E Gas...

Page 3: ...A Figure J 14 Remove motor mount assembly from the base Figure J Figure L 16 Remove the brush plate Figure L Figure I 13 Remove remaining motor mount screws Figure I Figure K 15 Remove sealant silicon...

Page 4: ...ontact pin from the base Figure Q 20 Remove contact pin from connector with sharp tool Figure P Figure P Figure O 19 Loosen the screw that holds the clamp on the reed switch Mark the relative position...

Page 5: ...haft are most susceptible to wear and or damage Figure S Figure T 24 Inspect the gear motor output shaft for alignment Inspect the coupler shaft for integrity and inspect each gear bush ing for gougin...

Page 6: ...ontact pin into connector with sharp tool Figure C Figure C 2 Squeeze pin slightly to pass through orifice in weldhead base Figure B Figure B Figure A 1 Install gears into base and onto motor coupler...

Page 7: ...When the rotor stops at home look at each end of the rotor If the rotor is positioned properly there will be the same amount of the white race material extending from each end of the rotor If there is...

Page 8: ...Silicone Adhesive MK 823 0042 Figure J 7 Align the brush plate over the rotor and check that the brass tube of the reed switch is not touching the brush plate Figure G Figure G 8 Align the weldhead c...

Page 9: ...shrink tube MK 739 0008 Figure M Figure N 14 Install side plate both sides Figure N Figure L Figure M Figure K 11 Clean and let set for 24 hours Figure K 1 Heat Shrink 2 Gas Line 1 1 2 2 15 Locate the...

Page 10: ...nsure proper operation See weldhead calibra tion instructions CobraTig Owner s Manual 091 0541 and ACL Owner s Manual 091 0568 If the weldhead does not calibrate contact MK Customer Service at 949 863...