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MK Diamond Products MK-101-24, Owner'S Manual

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MK Diamond Products MK-101-24 Owner'S Manual Download Page 1

09.2013

MK-101-24

OWNER’S MANUAL &

OPERATING INSTRUCTIONS

www.mkdiamond.com

Caution:

 

Read all safety and operating instructions before 

using this equipment. This owners manual MUST 

accompany the equipment at all times. 

Revision 103

Manual Part No. 169689

MK-101-24

Part # 169612

Summary of Contents for MK-101-24

Page 1: ...ERATING INSTRUCTIONS www mkdiamond com Caution Read all safety and operating instructions before using this equipment This owners manual MUST accompany the equipment at all times Revision 103 Manual P...

Page 2: ...nual contains information necessary to operate and maintain your Tile Saw safely and correctly Please take a few minutes to familiarize yourself with the saw by reading and reviewing this manual If yo...

Page 3: ...17 Stand Optional 17 Assembly 18 20 SETUP STARTUP ADJUSTMENT OPERATION and SHUTDOWN Setup 21 23 Operation 24 27 Cutting Head Adjustment 28 29 Cleanup 30 MAINTENANCE AND TROUBLESHOOTING Maintenance 31...

Page 4: ...alert symbol and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you do n...

Page 5: ...dust removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite fl...

Page 6: ...gerous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted REMOVE ADJUSTING KEYS AND WRENCHES KEEP WORK AREA CLEAN...

Page 7: ...R disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of the...

Page 8: ...dust masks that are specially designed to filter out microscopic particles Where use of a dust extraction device is possible it should be used To achieve a high level of dust collec tion use an indust...

Page 9: ...do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt...

Page 10: ...fer to your electric motor instruction book let furnished with the electric motor Protect the electric motor from dust as much as possible and keep ventilating openings clean Before plugging in the ma...

Page 11: ...urface Power Tool Drip Loop Power Cord Drip Loop Information WARNING ON WARNING Use only extension cords that are intended for outdoor use These extension cords are identified by a marking Acceptable...

Page 12: ...n motor burnout and premature failure MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition through the use of undersized extension cords will be repaire...

Page 13: ...13 NOTES...

Page 14: ...and Grooves Replace Damaged Cutting Wheel Before Operating Do Not Fill Water Bath Above Water Fill Line See Manual for Pump Replacement WARNING NOTICE Most Motor Problems are caused by improper voltag...

Page 15: ...18 Tile LxWxH inches 42 x 21 1 2 x 23 LxWxH mm 1 014 x 546 x 584 Part 169612 MK 101 24 PRODUCT SPECIFICATION The MK 101 24 is a versatile Tile Saw Operated and used according to this manual the unit w...

Page 16: ...City state zip Code phoNe Fax e mail produCt model part NumBer maChiNe serial MK DiaMonD Warranty CarD q tile distriButor q home CeNter q equipmeNt supply house q tool supply q Bldg material supply q...

Page 17: ...and Removal in the following section transport Lift Point Lift Point Cutting Head The MK 101 24 weighs approximately ninety eight 98 pounds follow the guidelines for transport in the TRANSPORT section...

Page 18: ...mall tiles 6 tile or smaller the Cutting Head should be in the rear pivot hole and the Post should be in the forward post retaining hole For large tiles and maximum cutting length the Cut ting Head sh...

Page 19: ...nd remove Retaining Nut and Outer Flange using the Blade Wrench E Install Diamond Blade onto Blade Shaft F Verify the Blade is seated on the Blade Shaft and direction of rotation is correct G Install...

Page 20: ...through the washer and Splash Guard then align to the hole found on back of the Blade Guard B Install the Splash Guard onto the Blade Guard A Install Water Pump Discharge Fitting B Press one end of th...

Page 21: ...ely C Inspect the Diamond Blade for damage verify the blade is correct for the material being cut D Inspect the Pump Assembly for damage ensure the cord is free of cracks or cuts E Inspect the MK 101...

Page 22: ...ed often for longer pump life A Ensure the Drain Plug is installed in the Water Basin CAUTION Water Pump Setup for Operation SETUP for Operation External Water Source Re circulation MK 101 24 SETUP NO...

Page 23: ...cle 4 I f using an extension power cord make sure the length and wire gauge cor respond to the requirements listed in on page 12 An extension power cord that is too small in wire gauge diameter or too...

Page 24: ...sired cut length B Tighten the retaining thumbscrew C Place the tile against the Ruler Stop and Cutting Guide Turn the motor ON D Verify proper cooling flow on both sides of the blade See Maintenance...

Page 25: ...ing thumbscrew C Position the tile against the Guide and Ruler Stop Turn the motor on D Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow E Perfor...

Page 26: ...e tile on the 45 Bullnose Miter Guide and the Ruler Stop Turn the motor ON C Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow D Perform the cut T...

Page 27: ...he retaining thumbscrew D Position the tile against the 90 Protractor and the Ruler Stop Turn the motor ON E Verify proper cooling flow on both sides of the blade See Maintenance Section to increase d...

Page 28: ...e For large tiles and maximum cutting length the Cutting Head should be in the front pivot hole and the Post should be in the rear post retaining hole Move Cutting Head Stop in upward position when us...

Page 29: ...ing the Cutting Head C Loosen the Post Support and retaining bolts D Remove the Post Support and Retaining Bolts E Remove and relocate the Post to the rear Post retaining holes F Install and tighten t...

Page 30: ...l clear water is seen at the blade cooling ports Approx 1 minute Ensure the saw is disconnected before completing the remainder of the cleanup process C Remove the Water Basin Ensure water is not forc...

Page 31: ...Check and adjust V belt tension following first 48 hours of operation See V belt Inspection A Lubricate the Guide Bar B Lubricate the Roller Wheel Assembly Ensure the saw is off and disconnected befo...

Page 32: ...ate the Arbor Shaft D Verify the Roller Wheel Assembly is tight and in good condition E Verify all motor mounting Bolts are tight F Verify the Motor Adjustment Strap is tight G Remove the Blade Guard...

Page 33: ...performs best when it is dressed Over time and use diamonds on the outer edge of the blade will become smoothed or glazed over This will reduce grinding efficiency and may cause the blade to wander or...

Page 34: ...Remove Retaining Nut and Outer Flange depress and hold the Shaft Lock hold button and loosen NOTE C Remove the Diamond Blade D Install the new Diamond Blade onto Blade Shaft Install Outer Flange and...

Page 35: ...ight 48 hours of operation NOTE A Remove the Diamond Blade B Remove the Cutting Head See Adjusting the Cutting Head C Remove the two top Belt Guard Bolts D Remove Belt Guard bottom bolt E Inspect the...

Page 36: ...mond Part No 158194 M Verify the Micro V Belt is seated in the grooves of both pulleys N Tighten the Motor Adjustment Strap to remove slack O Check Micro V Belt tension proper tension 1 8 inch Repeat...

Page 37: ...re is not bent D Verify the blade is correct for the material being used A Check the Guide Bar and Frame for cleanliness clean if dirty B Check the Movable Cutting Table Roller Wheels for wear replace...

Page 38: ...mp manual E Remove the Blade Guard Intake Fitting Go to Step F F Remove the Cooling Channel cover screws Go to step G G Rod the Cooling Channels and then recheck flow Rodding cooling channels is perfo...

Page 39: ...ove to another circuit NOTE If alignment problems are the result of a warped blade a bent frame or bent support arm or if alignment is off by more than 1 8 inch contact the MK Diamond Service Center 8...

Page 40: ...t cuts or Rip Cuts are made A Position Cutting Head to normal Cut Depth B Move Guide Bar until Blade is centered in Cutting Groove Tighten rear guide bar retaining bolt C Pull Movable Cutting Table to...

Page 41: ...nd reinstalled when removing the blade guard A Remove Blade Guard and water pan B Position Square on Movable Cutting Table against the Diamond Blade C Verify the Diamond Blade is Square to the Movable...

Page 42: ...42 1 2 3 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 26 22 24 12 4 23 MK 101 24 EXPLODED VIEW...

Page 43: ...LIT 1 4 152591 1 11 PAN WATER 153262 1 12 MK 100 10 x 060 x 5 8 154380 1 13 CLAMP HOSE 1 4 1 2 FLOW 154394 1 14 KNOB TRI PLASTIC MK 660 1 1 2 156770 02 1 15 SCREW HEX HD 1 4 20 X 1 1 4 157145 1 16 STO...

Page 44: ...44 1 2 3 4 5 6 7 8 9 11 13 INCLUDED WITH ITEM 8 2 3 5 10 12 Cutting Head Assembly Part 168167 MK 101 24 EXPLODED VIEW...

Page 45: ...1 5 WASHER LOCK SPLIT 1 4 152591 4 6 SCREW HEX HD TAP 1 4 20 X 1 152676 1 7 SCREW 5 16 18 X 3 8 SOCKET HEAD SET 157083 1 8 ASSY SUB CUTTING HEAD MK 101 158191 1 9 BELT 6J260 158194 1 10 PULLEY 6J19 X...

Page 46: ...46 1 5 6 7 8 9 2 2 3 3 4 4 MK 101 24 EXPLODED VIEW Table Assembly Part 169598...

Page 47: ...5 1 2 SCREW HEX HD 5 16 18 X 1 151743 4 3 WASHER LOCK SPLIT 5 16 151747 4 4 WASHER FLAT SAE 5 16 151754 4 5 ASSY WHEEL BRKT TSAW 151756 1 6 SPACER GUIDE BAR COVER COMMON 152393 2 7 COVER 3 4 X 37 GUID...

Page 48: ...ed During cutting operations liberal amounts of water act as a coolant to support the cutting effectiveness and longevity of the WET blade Additionally using water adds to the overall safety of cuttin...

Page 49: ...cutting on tile 2 128074 MK 215 10 X 5 8 ARBOR Supreme grade diamond blade for hard materials 3 153252 MK 315 10 X 5 8 ARBOR Supreme super hi rim diamond blade 4 134577 MK DUAL 45 FLAT ANGLE GUIDE 5 1...

Page 50: ...months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approv...

Page 51: ...at the time of approval for printing MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obliga...

Page 52: ...MK 101 24 TILE SAW OWNERS MANUAL OPERATING INSTRUCTION MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com...

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