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MK Diamond Products MK-100 SERIES, Owner'S Manual

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MK Diamond Products MK-100 SERIES Owner'S Manual Download Page 3

3

TABLE OF CONTENTS  

SAFETY

Safety Messages 

4 

General Safety Precautions 

4-6

California Proposition 65 Message 

6 

Hazard Symbols 

7

Electrical Requirements 

8-10 

Safety Label Locations 

11 

Product Specifications 

12 

UNPACKING, TRANSPORT and ASSEMBLY 

Unpacking 13 

Contents 13 

Transport 14 

Stand 15

Assembly 16-17 

SETUP, STARTUP, ADJUSTMENT, OPERATION and SHUTDOWN 

Setup 18-20

Operation 20-23

Cutting Head Adjustment 

24-26

Cleanup 27 

MAINTENANCE AND TROUBLESHOOTING 

Maintenance 28-33 

Troubleshooting 34

EXPLODED VIEW AND PARTS LIST 

Exploded View & Parts List 

36-39 

ACCESSORIES ORDERING and RETURN INSTRUCTIONS 

Theory of Diamond Blades 

40

Accessories 41 

Ordering Information 

42 

Return Material Policy 

42 

Packaging Instructions 

42

Authorized Service Centers 

42 

 

Summary of Contents for MK-100 SERIES

Page 1: ...S MANUAL PARTS LIST OPERATING INSTRUCTIONS www mkdiamond com Caution Read all safety and operating instructions before using this equipment This parts list MUST accompany the equipment at all times Re...

Page 2: ...e and maintain your MK 100 Tile Saw safely and correctly Please take the time to familiarize yourself with the MK 100 Tile Saw by reading and reviewing this manual Read and follow all safety operating...

Page 3: ...sport 14 Stand 15 Assembly 16 17 SETUP STARTUP ADJUSTMENT OPERATION and SHUTDOWN Setup 18 20 Operation 20 23 Cutting Head Adjustment 24 26 Cleanup 27 MAINTENANCE AND TROUBLESHOOTING Maintenance 28 33...

Page 4: ...ZARD SYMBOLS Safety Precautions Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool before it is turned on Cluttered work areas and benches invite accident...

Page 5: ...used to hold work whenever practical Keeping your hands free to operate a power tool is safer Keep tools clean for the best and safest performance Always follow maintenance instructions for lubricatin...

Page 6: ...red or replaced DIRECTION OF FEED ALWAYS feed work into a blade or cutter against the direction of rotation A blade or cutter should always be installed such that rotation is in the direction of the a...

Page 7: ...ion Sawing and drilling generate dust Excessive airborne particles may cause irritation to eyes skin and respiratory tract To avoid breathing impairment always employ dust controls and protection suit...

Page 8: ...equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the t...

Page 9: ...coming in contact with the receptacle If the plug or receptacle gets wet DO NOT unplug the cord Disconnect the fuse or circuit breaker that supplies power to the tool Then unplug and examine for prese...

Page 10: ...laim To choose the proper extension cord Locate the length of extension cord needed in the table below Once the proper length is found move down the column to obtain the correct AWG size required for...

Page 11: ...el I Label B Label A Label C SERVICE OR WARRANTY FOR INFORMATION ON PLEASE CALL 1 800 474 5594 WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their comp...

Page 12: ...y 20 inches in length depth of cut 3 Motor specifications for the MK 100 are listed in below Voltage 120V Motor Only Amperage 14 5 Frequency 60Hz RPM 3400 rpm Horse Power 1 5 hp Weight 96 lbs The MK 1...

Page 13: ...s Inc P N 155037 MK Warranty Card 02 10 mK diamoNd warraNty 1315 Storm Parkway Torrance CA 90509 USA www mkdiamond com 1 800 421 5830 1 310 539 5158 where did you purChase this saw From Name CommeNts...

Page 14: ...Installation and Removal in the following section To lift the saw using two people each person will grasp the front and back of the frame To lift the saw using one person remove the Cutting Head first...

Page 15: ...ction when placing it on the stand MK Diamond Part 168244 If using the Optional MK Diamond Stand follow these steps FOLDING STAND CAUTION A Open the stand and place on flat surface Remove Water Basin...

Page 16: ...DO NOT over tighten the nut A Position Movable Cutting Table to the front of the saw and raise the Blade Guard B Locate the Shaft Lock but ton on the underside of the Cutting Head C Depress and hold t...

Page 17: ...utting Guide onto the Movable Cutting Table Ruler Stop and tighten the retaining thumbscrew SPLASH GUARD INSTALLATION A Install the retaining thumbscrew through the washer and Splash Guard then align...

Page 18: ...ify the Movable Cutting Table moves freely C Inspect the Diamond Blade for damage Verify the blade is cor rect for the material being cut PRE START INSPECTION D Inspect the Pump Assembly for damage En...

Page 19: ...MK Diamond qualified replacement parts WARNING To prevent pump damage the Water Pump must be disconnected from its power supply if cutting with a Dry Blade WATER PUMP SETUP FOR OPERATION The Water Pum...

Page 20: ...should be used Voltage 120v Cycle 60Hz Phase 1 phase If using an extension power cord make sure the length and wire gauge correspond to he requirements listed in the Table on Page 10 An extension powe...

Page 21: ...A Ensure the ON OFF Switch is in the OFF position B Plug MK 100 into GFCI C Plug the GFCI into the power source Set Cutting Depth When loosening the Cutting Head Adjusting Knob the Cutting Head will...

Page 22: ...CAUTION A Position the Dual 45 Flat Angle Guide and tighten the retaining thumbscrew B Position the tile against the Dual 45 Flat Angle Guide and the Ruler Stop Turn on the motor C Verify proper cool...

Page 23: ...he 45 Bullnose Miter Guide should be used MK Diamond Part 134585 MK CAUTION NOTE A Position the 45 Bullnose Miter Guide and tighten the retaining thumbscrews B Position the tile on the 45 Bullnose Mit...

Page 24: ...desired angle and tighten the thumbscrew C Position the tile against the 90 Protractor and the Ruler Stop Turn the motor ON D Verify proper cooling flow on both sides of the blade See Mainte nance Sec...

Page 25: ...changing the position of the Cutting Head CAUTION A Remove the blade Support the Cutting Head and then remove Adjusting Knob B Remove the Cutting Head from the rear pivot hole E Install the Adjusting...

Page 26: ...ove Adjusting Knob B Remove the Cutting Head Cutting Head Adjustment pg 25 C Loosen the Retaining Bolts D Remove both the Standoffs and Retaining Bolts E Relocate the Post to the rear Post retaining h...

Page 27: ...and Local laws A Clean the Water Pump suction of all debris NOTE B Place the Water Pump in an external container MK 100 CLEANUP C Run the MK 100 until clear water is seen at the blade cooling ports A...

Page 28: ...h as 3 in 1 WD 40 etc Maintenance Following Use A Lubricate the Guide Bar B Lubricate the Roller Wheel Assembly The following maintenance should be performed monthly Monthly Maintenance A Remove the D...

Page 29: ...the threads on the Cutting Head Adjustment Knob J Lubricate the Cutting Head Adjustment Knob retaining holes K Lubricate the Cutting Head Pivot Shaft If flow to the diamond blade requires adjustment p...

Page 30: ...2 and by following the steps below Blade Dressing A Cut the Dressing Stick 7 or 8 times to dress the Blade When installing the Retaining Nut DO NOT cross thread and DO NOT over tighten the nut Diamond...

Page 31: ...irst forty eight 48 hours of operation NOTE A Remove the Diamond Blade B Remove the Cutting Head See Cutting Head Adjust ment Pg 25 C Remove the two top Belt Guard Bolts D Remove Belt Guard bottom bol...

Page 32: ...new V Belt MK Diamond Part No 158194 M Verify the V Belt is seated in the grooves of both pulleys N Tighten the Motor Adjustment Strap to remove slack O Check V Belt tension proper tension 1 8 inch R...

Page 33: ...See Pump Manual F Remove the Blade Guard Intake Fitting and check Rodding cooling channels is performed by inserting a small wire rod through the cooling inlet on top of the Blade Guard and directing...

Page 34: ...ound Fault Circuit Interrupter Verify circuit breaker at least 20 amps if not move to 20 amp circuit Verify circuit breaker not tripped If tripped reset once Check power source voltage is 120V if not...

Page 35: ...35 NOTES...

Page 36: ...36 MK 100 Exploded view...

Page 37: ...RT CARTON ACCESSORY PACK 1 158542 2 C E ASSEMBLY FRAME N A C1 FRAME 101 1 153003 C2 PAN PLASTIC 101 1 150634 C3 PIN 3 16 X 3 8 ROLL NOT SHOWN 2 151783 C4 PLATE ADJUSTMENT OBSOLETE NOT SHOWN 2 151758 C...

Page 38: ...E FLAT 2 150923 H21 WINGNUT 5 16 18 NYLOCK 1 151746 H22 STRAP MOTOR ADJUSTMENT 1 152673 H23 SCREW 3 8 16 X 3 1 2 HEX HEAD FULL THREAD 1 153174 J ASSEMBLY 1 5HP 115V 60HZ GE MOTOR N A J1 MOTOR 1 5HP 11...

Page 39: ...X 1 HEX HEAD CAP 2 151743 L GUIDE BAR N A L1 BAR 3 4 X 32 GUIDE 101 1 134759 L2 SCREW 5 16 18 X 1 HEX HEAD CAP 2 151743 L3 WASHER 5 16 SPLIT LOCK 2 151747 L4 WASHER 5 16 SAE FLAT 2 151754 M ASSEMBLY...

Page 40: ...and the wet cutting machine to be used During cutting operations liberal amounts of water act as a coolant to support the cutting effectiveness and longevity of the WET blade Additionally using water...

Page 41: ...Dressing Stone Ground Fault Circuit Interrupter 5 6 7 8 9 10 Folding Stand Folding Stand with Casters 137166 Premium grade Diamond Blade for smooth chip free cutting on tile 128074 Supreme grade diam...

Page 42: ...f the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approval to return the item s Obtain a Returned Goods Number RGA author...

Page 43: ...43 NOTES...

Page 44: ...MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com MK 100 TILE SAW OWNER S MANUAL OPERATING INSTRUCTIONS...

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