MK Diamond Products 166110 Operations & Parts Manual Download Page 6 | Manualshive

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MK Diamond Products 166110 Operations & Parts Manual Download Page 6

6

Potential hazards associated with the MK Diamond Track Rail Saw will be referenced with Hazard

Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Mes-

sage Alert Symbols.

ALWAYS

wear a hard hat.

ALWAYS

wear approved eye protection.

HAZARD SYMBOLS

ALWAYS

wear approved ear protection.

ALWAYS

wear approved respiratory protection.

ALWAYS

read this Owner’s Manual before operating the machine.

ALWAYS

avoid inhalation of and skin contact with silica dust and/or mist.

TRACK RAIL SAW

SAFETY

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Summary of Contents for 166110

Page 1: ...SAW OPERATION PARTS MANUAL www mkdiamond com Caution Read all safety and operating instructions before using this equipment This manual MUST accompany the equipment at all times 03 2012 Revision 302...

Page 2: ...to operate and maintain your Track Rail Saw safely and correctly Please take the time to familiarize yourself with the Track Rail Saw by reading and reviewing this manual Read and follow all safety op...

Page 3: ...ge Cutting for a Miter Cut MAINTENANCE Blade Replacement Filter Replacement Roller Wheel Replacement GENERAL PRODUCT INFORMATION Parts List Final Assembly Parts List Main Carrier Assembly Parts List C...

Page 4: ...You can cause PROPERTY DAMAGE to your machine if you don t follow directions Each message tells you what the hazard is what can happen and what you can do to avoid or reduce injury Other important me...

Page 5: ...m these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those...

Page 6: ...d in conjunction with Safety Mes sage Alert Symbols ALWAYS wear a hard hat ALWAYS wear approved eye protection HAZARD SYMBOLS ALWAYS wear approved ear protection ALWAYS wear approved respiratory prote...

Page 7: ...ctric motor is correct and always use the correct NEMA configuration plug Failure to supply the correct voltage to the motor can severely damage the motor Make certain that the correct size grounded 3...

Page 8: ...e machine When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage that will result in a loss of po...

Page 9: ...s connection of any of these devices will void all warranties Unauthorized equipment modifications will void all warranties Manufacturer does not assume respon sibility for any accident due to equipme...

Page 10: ...of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a sub...

Page 11: ...115V standard U ground electrical cord Saw comes complete with two sets of 72 track track connector plate 12 blade capacity cutting head two hold down clamps and standard garden hose water connector A...

Page 12: ...eveled surface 2 Align ends of Rails 3 Slide Parallel Rail Support Brackets C from both ends of rail 4 Tighten screws until Brackets hold Rails firmly in place D 5 Repeat Step 1 through 4 if a length...

Page 13: ...mblies together 1 Slide the Rail Assembly A into the Connector Plate Assembly B 2 Tighten screws C lightly until connector plate is firmly seated 3 Slide the other half of the Rail Assembly D into the...

Page 14: ...er Wheels C are over Rail Assembly B 3 Move the Cutting Head Assembly along the Rail Assembly with a sliding motion A B WARNING C Cutting Head Assembly Ensure that the power is disconnected before ins...

Page 15: ...oot B is underneath the slab 3 Tighten screws C until the Saw Assembly is secured to the slab without any side movement 4 To realign the Rail Assembly slightly loosen the Material Clamps Realign the R...

Page 16: ...16 TRACK RAIL SAW SET UP 1 Connect Plastic Fitting A to Nipple B 2 Connect Hose Fitting C to Water Hose B A C Hose Set Up...

Page 17: ...oosen the Tri Knob A Raise the blade to the highest position and move the Saw Assembly to the beginning of the cut 2 Adjust the Valve B for the desired amount of water flow 3 Depress motor switch and...

Page 18: ...gle along the entire rail system 2 Loosen the Tri Knob B Raise the blade to the highest position and move the Saw Assembly to the beginning of the cut 3 Adjust the Valve C for the desired amount of wa...

Page 19: ...r the flats on blade shaft located on the inner side of the blade Hold the wrench stationary Place wrench B on the Hex Screw at the end of the blade shaft Turn wrench B counter clockwise to remove the...

Page 20: ...20 Filter Replacement 1 Pull Filter Cap A off 2 Replace Filter 3 Snap Filter Cap back on TRACK RAIL SAW MAINTENANCE A...

Page 21: ...e the Hex Screws A and Round Knob B 2 Remove Motor and Blade Guard Assembly from the Carrier Assembly 3 Remove Carrier Assembly from the Rail Assembly Place the Carrier Assembly on a flat and level su...

Page 22: ...g do not move 2 Install new wheels by screwing into bushings 3 Slide the Carrier Assembly back in the rail to check for wheel alignment 4 If carrier assembly does not line up with rails loosen set scr...

Page 23: ...l rib Hold the eccentric bushing s stationary while tightening down set screw s B lightly Groove aligns with center of upper rail rib Turn eccentric bushing until wheel groove lightly contacts upper r...

Page 24: ...24 TRACK RAIL SAW PARTS LIST Final Assembly...

Page 25: ...2525 1 5 GFCI 120V 15A 152610 1 6 NIPPLE 1 4 NPT X CLOSE BRASS 159905 1 7 RAIL TRACK SAW 164926 4 8 FOOT RAIL 164944 4 9 CLAMP RAIL SAW MATERIAL 165113 2 10 ASSY RAIL CONNECTOR PLATE 165268 1 11 ASSY...

Page 26: ...26 TRACK RAIL SAW PARTS LIST Main Carrier Assembly...

Page 27: ...2 7 SCREW 1 4 20 X 3 4 FLAT HEAD PHILLIPS MACHINE 154657 6 8 KNOB BALL 2 3 8 16 INSERT 158519 1 9 SCREW 3 8 16 X 3 8 SOCKET HEAD SET CUP POINT 160713 6 10 BASE INNER PIVOT 164923 1 11 BASE TRACK RAIL...

Page 28: ...28 TRACK RAIL SAW PARTS LIST Cutting Head Assembly...

Page 29: ...LOCK 151747 2 3 WASHER 5 16 SAE FLAT 151754 2 4 LABEL CAUTION SAFETY 155576 1 5 FILTER MOTOR 157729 1 6 CAP MOTOR 157877 1 7 SPACER NYLON 157878 1 8 SPACE CAP SCREW 157879 2 9 FLANGE 3 0 INNER 158106...

Page 30: ...NOB TRI PLASTIC 3 8 16X2 1 4 56770 04 1 4 TAG SERIAL BLANK 157500 1 5 DRIVE SCREW 7 X 5 16 ROUND HEAD 157849 2 6 SCREW HEX HEAD CAP M6 X 1 X 20MM 158158 4 7 WASHER SPLIT LOCK M6 158159 4 8 MANIFOLD WA...

Page 31: ...K RAIL SAW PARTS LIST Parallel Rail Support Bracket ITEM NO DESCRIPTION PART OR IDENTIFYING NO QTY REQ 1 CLAMP UPPER RAIL 164939 1 2 CLAMP LOWER RAIL COMP 164942 1 3 SCREW 5 16 18X2 SOCKET HEAD CAP 16...

Page 32: ...TRACK RAIL SAW PARTS LIST Rail Connector Plate ITEM NO DESCRIPTION PART OR IDENTIFYING NO QTY REQ 1 PLATE RAIL CONNECTOR 164936 1 2 SHOE CONNECTOR COMP 164938 6 3 SCREW 5 16 18X2 SOCKET HEAD CAP 16516...

Page 33: ...1 WASHER 5 16 SAE FLAT 151754 2 2 SCREW 5 16 18X1 2 SOCKET HEAD CAP 156139 2 3 BASE MATERIAL CLAMP 165114 1 4 PLATE MATERIAL CLAMP SUPPORT 165115 1 5 STAND OFF THREADED 165116 2 6 FOOT MATERAL CLAMP 1...

Page 34: ...ave the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approval to ret...

Page 35: ...approval for printing MK DIAMOND PRODUCTS INC will guarantee every machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obligation of MK DIA...

Page 36: ...MK DIAMOND TRACK RAIL SAW OPERATION PARTS MANUAL MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com...

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