MJM Yachts LLC 40z Owner'S Manual Download Page 32 | Manualshive

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Chapter 5, Electrical Systems, MJM 40z Owner’s Guide page 24

5.10

G

ENERATOR

C

OMPONENT

L

OCATIONS

Northern Lights Generator non-service side

Northern Lights Generator service side

Component Locations
1. Heat Exchanger End Cap
2. Coolant Fill/Pressure Cap
3. Heat Exchanger
3. Expansion Tank
3. Exhaust Manifold
4. Lube Oil Fill-Top
5. Wet Exhaust Elbow
6. Generator Junction Box
7. Control Panel Plug-In
8. Generator End Cover
9. Vibration Mount
10. Starter Motor
11. DC Regulator
12. DC Alternator
13. Belt Guard
14. AVR Circuit Breaker
15. AC Circuit Breaker
16. DC Circuit Breaker
17. Air Filter Housing
18. Fuel Filter
19. Fuel Injector
20. Fuel Injection Pump
21. Fuel Lift Pump
22. Sea Water Pump
23. Lube Oil Drain
24. Lube Oil Fill-Side
25. Block Drain
26. Lube Oil Dipstick
27. Lube Oil Filter
28. Fuel Inlet and Return
29. Coolant Recovery Tank

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Summary of Contents for 40z

Page 1: ...40z Owners Guide...

Page 2: ...t in boats Simply messing nothing seems really to matter That s the charm of it Whether you get away or whether you don t whether you arrive at your destination or whether you reach somewhere else or...

Page 3: ...e they re beautiful Primary to this Owners Guide and in terms of authority are two large binders with equipment supplier owner manuals and warranties These documents contain an enormous amount of impo...

Page 4: ......

Page 5: ...n ENGINE BATTERY switches at the top of the 120V AC panel At the helm push the IGNITION BUTTON for each engine it lights up Wait until the Volvo Penta ENGINE CONTROL DISPLAY shows gauges start ENGINES...

Page 6: ...ve 4 m calculations are based on 7 m and wind speeds in excess of Beaufort Force 8 but excluding abnormal conditions e g hurricanes CAPACITY PERSONS Maximum 16 Persons PERSONS GEAR Maximum Load 3518 k...

Page 7: ...e 120V AC Panel 21 5 8 Northern Lights Generator Option 22 5 9 Corrosion Protection 23 5 10 Generator Component Locations 24 5 11 Victron Inverter Charger 25 5 12 Bonding 25 6 WATER SYSTEMS 26 6 1 Fre...

Page 8: ...imum width on trailer 12 0 ft Maximum Trailer weight 21 800 lbs Draft with IPS pod drives 3 3 ft Displacement load 18 900 lbs Fuel tankage two 175 gallon tanks 350 gal Fresh water tankage including ho...

Page 9: ...n t qualify you to work on them When they need attention please use qualified mechanics If you question the information or are unsure about an action check with the equipment supplier a qualified pers...

Page 10: ...ification System AIS will report your MMSI number to other vessels and you will see their MMSI number If you sell your boat the MMSI number is normally transferred with it but the new owner should upd...

Page 11: ...eacon alerts search and rescue services by transmitting a coded message and is detectable by satellite anywhere in the world Although the USCG doesn t require them EPIRBs are essential offshore and de...

Page 12: ...Don t allow debris or oily rags to collect anywhere Check bilges for oil or diesel fuel regularly Shut down unnecessary circuits when leaving the boat Don t leave heat producing appliances or equipme...

Page 13: ...ore Power Breakers Seakeeper Thru Hull Deck Drain Thru Hull Waste Discharge Thru Hull Engine Room SeaFire Electric Bilge Pump 1 Bilge 1 Thru Hull AC Thru Hull AC Raw Water Intake Systems Room SeaFire...

Page 14: ...AKER PANEL settings ENGINE HATCH breaker on Move the side deck chairs out of the way and ensure the cockpit door latch is clear before raising the hatch Activate COCKPIT ENGINE HATCH lift with black t...

Page 15: ...NGINE RAW WATER STRAINER In a cool engine it should be about 1 below the top Consult the Volvo Penta Operator s Manual VPOM for the proper coolant Don t remove the coolant cap from a hot engine Don t...

Page 16: ...anel At the helm a red light flashes under the O symbol on the e KEY PANEL Hold the key fob in front of the O symbol to unlock the Electronic Vessel Control EVC system A sound confirms the system is u...

Page 17: ...ne has an engine oil drain hose 3 6 AUXILIARY STOP If the engine doesn t stop normally there s an AUXILIARY STOP at the side of the engine Just push the button See adjacent diagram and refer to Auxili...

Page 18: ...t is left in the water unused for an extended period the engine must be warmed up at least once every two weeks to prevent corrosion damage in the engine If you expect the boat to be unused for two mo...

Page 19: ...6 Engine control unit 7 Alternators 8 Compressor 9 Water shut off valve propulsion unit 10 Oil filter propulsion unit 11 Expansion tank 12 Seawater filter 13 Fuel filter 14 Aux stop 15 Oil bypass filt...

Page 20: ...nd gear selection When shifting allow the transmission to engage the new gear before throttling up Engine and drive features are controlled with push buttons on the ENGINE SHIFT CONTROL Button functio...

Page 21: ...or pulled back It s prudent to warn guests when you change speed 4 3 JOYSTICK To Activate Both engines must be running with the ENGINE SHIFT CONTROL LEVERS in NEUTRAL Choose one of the functions below...

Page 22: ...o out and the system will return to docking Refer to Joystick for docking page 41 of the VPOM The ENGINE CONTROL DISPLAY panel allows the operator to perform settings and choose information to be disp...

Page 23: ...They are useful in lowering the bow for better visibility or for powering into waves without pounding Don t hesitate to apply maximum tabs in the 15 22 knot range At higher speeds in smooth water when...

Page 24: ...use the ENGINE SHIFT CONTROL LEVERS to steer the boat 4 10 MULTIFUNCTION DISLAY MFD BREAKER PANEL settings Turn INSTRUMENTS breaker on The primary purpose of the MULTI FUNCTION DISPLAY MFD is to show...

Page 25: ...e NAV ANC Press the forward end of rocker switch to turn on the RED and GREEN NAVIGATION LIGHTS and the STEAMING LIGHT on the hard top over the pilothouse Press the aft end of rocker switch to turn on...

Page 26: ...r than keeping them charged stored and clean especially between the terminals there s no maintenance required Don t let the voltage fall below 12 volts Sensitive electronics may fail to function 120 V...

Page 27: ...P and the WATER HEATER together would overload the circuit If you overload the shore power circuit and trip the breaker you may reset it by pushing the switches on the SHORE POWER BREAKER BOX It s out...

Page 28: ...the Volvo ENGINE CONTROL DISPLAY Press the and buttons under the display to show volts or amps The center button dims the display The switch between the HOUSE BATTERY and the GEN BATTERY raises and lo...

Page 29: ...entation on the digital display The TOGGLE switch selects which side of the panel is reported in the digital display Information from the left side of the panel is displayed in the up position and inf...

Page 30: ...both SLIDING INTERLOCKS up on the 120V AC panel and turn on the GENERATOR breaker at the left side of the 120V AC panel to connect the left side of the panel to generator power Turn on the TRANSFER S...

Page 31: ...articles are in suspension and not lying in bottom 5 9 CORROSION PROTECTION In addition to transom anodes there are two engine anodes plus an iron anode in the exhaust cavity of the drive Inspect the...

Page 32: ...il Fill Top 5 Wet Exhaust Elbow 6 Generator Junction Box 7 Control Panel Plug In 8 Generator End Cover 9 Vibration Mount 10 Starter Motor 11 DC Regulator 12 DC Alternator 13 Belt Guard 14 AVR Circuit...

Page 33: ...l be supplied to the left side of the AC 120V panel When the INVERTER is on the TRANSFER SWITCH does not provide power to circuits on the right side of the 120V AC BREAKER panel Although INVERTER CHAR...

Page 34: ...drops below the minimum the pressure switches turn the pumps on and build pressure to the maximum The pumps have outlet check valves that maintain pressure when pumps are off The pump is protected fr...

Page 35: ...any taste in the water or at least annually The filter is rated for 1000 gallons equal to about 15 water tanks The replacement cartridge is Seagull IV X 1 Residential Replacement Cartridge RS 1SG and...

Page 36: ...here is water in the bilge or not The switches are wired so that the off position functions the same as the AUTO position The emergency MANUAL BILGE PUMP delivered under the port pilot seat Is a backu...

Page 37: ...image at top If a FAULT is present an ALARM screen will appear Press the POWER ON OFF button once The RED PROGRESS BAR turns green and the GYRO begins spinning It takes about 40 minutes before the GYR...

Page 38: ...hafe on the anchor rode and to avoid damaging the windlass gears When underway or when leaving the boat secure the anchor and chain with the retainer clamp This prevents the anchor and rode from runni...

Page 39: ...ANEL settings VACUUM breaker on Dirt Devil states that the HEPA filter bags capture particles that cover common allergens from mold and animal dander to dust mites and pollen along with some small par...

Page 40: ...cking with food and beverages 8 10 FREEZER BREAKER PANEL settings FREEZER breaker on The FREEZER in the galley requires 12V DC The built in freezer box has stainless steel inner lining plastic bottom...

Page 41: ...mp system and press the SERVICE BUTTON to remove the vacuum 2 Discharged overboard with the DISCHARGE PUMP Open the large through hull discharge waste valve accessible under the cockpit hatch aft and...

Page 42: ...oblem The cabin deck and cabinetwork are finished in clear Awlgrip See the Awlgrip website for care and maintenance advice http www awlgrip com Corian Instructions for maintaining Corian counter tops...

Page 43: ...separator protects against this by handily extracting the water Check the bowl daily and drain off the accumulated water For severe contamination use a fuel drying additive or have a diesel service p...

Page 44: ...ull speed Batteries may not fully charge and coolant circulates sluggishly The solution is to check belt tension regularly and tighten belts when necessary Drive belts can also snap The only way to av...

Page 45: ...ire due to abrasion of insulation around wire or chafing through the wall of a hose From time to time inspect your engine compartment for these potential risks Add chafing protection replace worn insu...

Page 46: ...ngine has a dedicated ENGINE BATTERY They may be connected with the ENGINE EMERGENCY PARALLEL EEP switch Normally the EEP switch should be off Each ENGINE ALTERNATOR provides 12V DC current to charge...

Page 47: ...d when adequate use the ENGINE EMERGENCY PARALLEL switch to start the STARBORD ENGINE following the procedure similar to the above paragraph Starting Engines With One Low Engine Battery However you wi...

Page 48: ...k for leaks Paint Apply anti fouling paint to the IPS drives the props and the bottom if needed 9 6 HAULING OUT AND BLOCKING Refer to the illustration titled Boat Lift Bunk Offsets in the Appendix pag...

Page 49: ...gests that in suitable conditions 10 below open throttle about 3200 RPM at 30 knots is optimum cruising speed The data below would indicate that 2900 3000 RPM at 28 knots would be more efficient Sour...

Page 50: ...ination and clean Fuel filter Ea 100 HRS Check drain and replace filter ea 100 hrs Engine hoses Weekly Tighten and secure if necessary Exhaust system Weekly Inspect for leaks Check anti siphon RAW WAT...

Page 51: ...age 43 9 10 BOAT LIFT AND BUNK OFFSETS A boat bunk the shaded gray area tine drawing below is a support shaped in three dimensions to fit and support the boat The length and cross section dimensions t...

Page 52: ...Chapter 12 Appendix MJM 40z Owner s Guide page 44 9 11 SYSTEMS LOCATION PLAN...

Page 53: ...page 45 9 12 SYSTEMS KEY The System Location Plan above and the System Key are the baseline configuration for the MJM40z There are modifications due to continuous improvement and individual customiza...

Page 54: ...ER 2 120V AC Electrical Diagram 40z Boston BoatWorks LLC PORT ENGINE STBD START BATTERY STARBOARD ENGINE PORT START BATTERY PORT ENGINE REMOTE SWITCH GENSET REMOTE SWITCH STBD ENGINE REMOTE SWITCH GEN...

Page 55: ...r 1 Negative 15 ATC Battery combiner next to AIR CONDITIONER control bridge deck hatch Battery combiner next to AIR ConDITIonER control bridge deck hatccchaadfaasfsaaf 19 Combiner 2 Negative 15 ATC Ba...

Page 56: ...Chapter 12 Appendix MJM 40z Owner s Guide page 48 9 15 FUEL CONSUMPTION LOG Date Location Engine Hours Hours Since Last Fill Gals To Fill GPH Comment...

Page 57: ...period often 10 years from delivery date by an Authorized Dealer This warranty may be transferred to your buyer on the same manner as the Basic Warranty E Dealers The name and address of Authorized D...

Page 58: ...Registration Card for the Vessel Cards should be sent to Boston BoatWorks LLC 333 Terminal Street Charlestown MA 02129 ATTN Customer Service L The information contained on this card will enable the Ma...

Page 59: ...rst name Last name ___________________________________________ ______________________________________________ First name Last name ___________________________________ _________________________________...

Page 60: ...e Hull Dealer service Boat Owner Address Address Address continued Address Continued Phone email Phone Number e mail Fax Boat Location Contact person Delivery Date Description of Defect please attach...

Page 61: ...ery conceivable version of recreational vessel waverunners sailfish small and large inboards racing dinghies power and sailing cruisers center console fishing boats offshore sport fishers and luxury y...

Page 62: ...won a Sunfish championship He studied architecture at the U of Penn and MIT and began his boat building career One of the first to realize the strength to weight characteristic of vacuum bagged epoxy...

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