background image

Page Number - 9

Fuel Pressure Test Kit

MODEL MV5546

Form 824129

Fig. 9

Fig. 10

To release the connection, press and hold the release but-

ton on the side of the female quick-connect, while pulling 

the connection apart (Fig. 11). Do not attempt to release the 

quick-connect connection using a disconnect tool, as this may 

damage the fitting. Replacement clips are included if needed.

Connection Types

The Mityvac MV5546 is capable of connecting to and testing 

the following types of fuel systems:

1.  All fuel injection systems that are factory equipped with 

suitable fuel pressure test ports on the fuel rail (Schrader 

valve ports).

2.  Fuel injection systems that are equipped with a removable 

fuel pressure inlet line that can utilize one of the many 

adapters covered on Pages 5 & 6. Fuel injection systems 

that are not equipped with a fuel pressure test port or a 

removable pressure line but are equipped with a flexible 

rubber hose line into the fuel rail. 

The inline pressure test hose utilizes a special female quick-

connect fitting (Fig. 9). This fitting was selected because it 

conforms to the SAE J2044 specification for fuel fittings, it is 

a common fuel delivery system connection on which many 

manufacturers are standardizing, and the connection releases 

with a simple push-button action. No special tools are required 

to disconnect the fittings.

The pressure gauge extension hose, as well as the adapters 

and fittings that connect into the fuel system, have the com

-

plimenting male SAE J2044 endform (Fig. 10). To secure the 

male to female connection, simply push the male endform into 

the female quick-connect until it snaps securely into place 

(Fig. 11). Always test the connection by trying to pull it apart 

without pressing the release button.

Fig. 11

Summary of Contents for MV5546

Page 1: ...200 ext 4782 Monday Friday 7 30 am to 4 15 pm CST Visit our website at www mityvac com for new products catalogs and instructions for product use Need service parts To order replacement or service par...

Page 2: ...sure Test Kit MODEL MV5546 Form 824129 Table of Contents Introduction 3 Safety Precautions 3 Specifications 3 Accessories 4 ServiceParts 4 FuelSystemTestAdapters 5 FuelSystemPressureTesting 7 TestProc...

Page 3: ...ne components Avoid burns by remaining cautious of engine parts that may become hot when the engine is running Never leave a vehicle unattended while testing Check and secure all fuel system connectio...

Page 4: ...VA5553 Flowmeter Upgrade Kit MVA502 American Adapter Kit MVA503 European Adapter Kit MVA504 Asian Adapter Kit Service Parts Part Number Description 824183 Wing Style Hose Clamp Qty 4 824178 3 8 Spring...

Page 5: ...Page Number 5 Fuel Pressure Test Kit MODEL MV5546 Form 824129...

Page 6: ...Page Number 6 Fuel Pressure Test Kit MODEL MV5546 Form 824129...

Page 7: ...r and threads into the connecting component i e filter fuel rail When the bolt is tightened it creates a secure face to face seal through which the fuel flows See Fig 1 for an illustration of this con...

Page 8: ...16 3 8 and four wing screw clamps To install the flex hose adapters 1 Follow the proper procedure under the setup instructions to relieve the fuel pressure and prepare for disconnecting 2 Loosen the s...

Page 9: ...Fuel injection systems that are not equipped with a fuel pressure test port or a removable pressure line but are equipped with a flexible rubber hose line into the fuel rail The inline pressure test h...

Page 10: ...the ignition ON and OFF will allow the fuel pump to run briefly and prime the system After cycling the ignition check all fuel connections for leaks If all fitting connections are secure the installa...

Page 11: ...nual to correct the problem Key On Engine On Test Complete all the steps indicated in the Key On Engine Off 1 test Start the car and idle the engine Recheck the test setup 2 for fuel leaks Read the fu...

Page 12: ...mendations provided by Lincoln or its authorized field personnel THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCH...

Reviews: