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Mitsubishi Space Star, Manual

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Mitsubishi Space Star Manual Download Page 47

GENERAL  –   Targets of Development/Technical  Features

00-2

TARGETS OF DEVELOPMENT

Since its release, the SPACE STAR has received wide acclaim in the European market. Changes for
the model year 2003 SPACE STAR are designed to further enhance its appeal by refining the interior
as well as the exterior.

TECHNICAL FEATURES

Major changes for the model year 2003 are:
1.

The headlamps are integrated with the front turn-signal lamps.

2.

The rear combination lamps are newly designed.

3.

The shape of the front fog lamp has been changed.

4.

The shape of the front bumper has been changed.

5.

The front seat and rear seat are provided with an armrest.

6.

The instrument panel has been modified due to a new-designed heater control panel and ashtray.

Summary of Contents for Space Star

Page 1: ...GENERAL Click on the applicable bookmark to selected the required model year...

Page 2: ...spection 11 Inspection Service Points for a Blown Fuse 12 Points to Note for Intermittent Malfunctions 12 VEHICLE IDENTIFICATION 13 Vehicle Information Code Plate 13 Models 14 Model Code 14 Chassis Nu...

Page 3: ...servicing procedures visual inspections should always be performed as well DEFINITION OF TERMS STANDARD VALUE Indicates the value used as the standard for judging the quality of a part or assembly on...

Page 4: ...manual transmission SOHC Indicates an engine with the single overhead camshaft or a model equipped with such an engine DOHC Indicates an engine with the double overhead camshaft or a model equipped wi...

Page 5: ...ng Procedures The numbers provided within the diagram indi cate the sequence for maintenance and servic ing procedures D Removal steps The part designation number corresponds to the number in the illu...

Page 6: ...is applied Indicates the section title Indicates the group num ber Indicates the page number Indicates the group title denotes non reus able part Repair kit or set parts are shown Only very frequently...

Page 7: ...m the customer Check trouble symptom Reoccurs Does not reoccur Read the diagnosis code Normal code displayed or communication with MUT II not possible Refer to the INSPECTION CHART FOR TROUBLE SYMPTOM...

Page 8: ...symptoms classified in the Inspection Chart for Trouble Symptoms Refer to the next page for how to read the inspection procedures 8 SERVICE DATA REFERENCE TABLE Inspection items and normal judgement v...

Page 9: ...agnosis code Caution Connection and disconnection of the MUT II should always be carried out with the ignition switch in the LOCK OFF position When not using the MUT II 1 Turn the ignition switch to L...

Page 10: ...trical wiring manual by means of this symbol Caution After carrying out connector inspection always be sure to reconnect the connector as it was before 5 Confirm that there are trouble symptoms If tro...

Page 11: ...e that if the connector control unit etc is too small to permit insertion of the test bar it should not be forced use a special tool the extra thin probe in the harness set for checking for this purpo...

Page 12: ...terminal connections male and female pins will not be perfect even if the connector body is connected and the pins may pull out of the reverse side of the connector Therefore gently pull the harnesse...

Page 13: ...becomes simple In order to ascertain the conditions under which an intermittent malfunction occurs first ask the customer for details about the driving conditions weather conditions frequency of occur...

Page 14: ...mission model and body colour code No Item Contents 1 MODEL DG2A LNDEL6 DG2A Vehicle model LNDEL6 LNDEL6 Model series 2 ENGINE 4G13 Engine model 3 TRANS AXLE F5MR1 Transmission code 4 COLOR INT OPT B6...

Page 15: ...834 m LNJCL6 R6 LNJGL6 MODEL CODE 00100040394 No Items Contents 1 Development DG MITSUBISHI SPACE STAR 2 Engine type 1 1 299 m petrol engine g y 5 1 834 m petrol engine 3 Sort A Passenger car 4 Body s...

Page 16: ...ontents 1 Steering wheel location XMC Left hand drive XMD Right hand drive 2 Body style L 5 door hatchback 3 Transmission type N 5 speed manual transmission 4 Vehicle line DG SPACE STAR 5 Development...

Page 17: ...00100570121 1 The engine model number is stamped at the cylinder block as shown in the following Engine model Engine displacement 4G13 4G93 1 299 1 834 2 The engine serial number is stamped near the e...

Page 18: ...470 1 470 1 470 1 470 Overhang front 7 835 835 835 835 Overhang rear 8 695 695 695 695 Ground clearance unladen 9 155 155 140 140 Vehicle weight kg Kerb weight 1 120 LHD 1 125 RHD 1 125 LHD 1 130 RHD...

Page 19: ...act sensor 6 Store components removed from the SRS and seat belt with pre tensioner in a clean and dry place The air bag module and seat belt with pre tensioner should be stored on a flat surface and...

Page 20: ...or Cover the oxygen sensor with a protective cover when applying anti corrosion agents and undercoats PRE INSPECTION CONDITION Pre inspection condition refers to the condition that the vehicle must be...

Page 21: ...ried out which involve the electrical or fuel systems MUST be carried out in accordance with MMC s information Instructions ENGINE OILS Health Warning Prolonged and repeated contact with mineral oil w...

Page 22: ...a risk of eye contact eye protection should be worn for example chemical goggles or face shields in addition an eye wash facility should be provided Obtain First Aid treatment immediately for open cu...

Page 23: ...AT BELT WITH PRE TENSIONER The seat belt with pre tensioner work simultaneously with the SRS The pre tensioner takes up seat belt slack immediately at a collision by that restraining the front passeng...

Page 24: ...eploys if an impact received at the side of the vehicle is stronger than a certain set value in order to protect the upper bodies of front seat passengers in the event of a collision The seat belt pre...

Page 25: ...pre tensioner NOTE If any of these components are diagnosed as faulty they should only be replaced in accordance with the INDIVIDUAL COM PONENTS SERVICE procedures in this manual starting at GROUP52B...

Page 26: ...Correct or replace each wiring harness 15 16 Body wiring harness Clock spring Air bag module Driver s side Correct or replace the dash wiring harness Replace the clock spring 17 Body wiring harness D...

Page 27: ...eel off which will affect the reliability of the connector performance Connector housing MB991222 Groove SRS ECU harness connector Connector cover SRS ECU harness connector seen from the rear 1 2 7 SR...

Page 28: ...TIONS FOR LIFTING AND JACKING 00100070089 Caution Do not support the vehicles at locations other than specified supporting points If do so this will cause damage etc SUPPORT POSITIONS FOR A GARAGE JAC...

Page 29: ...OST LIFT OR DOUBLE POST LIFT Caution When service procedures require removing rear suspension spare tyre and rear bumper place additional weight on rear end of vehicle or anchor vehicle to hoist to pr...

Page 30: ...ehicle by the following procedure 1 Place the vehicle on the H bar lift same direction 2 Place attachments on the H bar lift at the designated chassis support positions When making the attachments ref...

Page 31: ...e wood selected for the blocks must be hard 2 For the B blocks and C blocks use a saw and chisel or similar tool to make grooves of the dimensions shown in the figure 3 Make four ATTACHMENTS such as s...

Page 32: ...ened to plastic or die cast inserted nuts 4 If self tapping screws or self locking nuts are used Standard bolt and nut tightening torque Thread size Torque Nm Bolt nominal diameter mm Pitch mm Head ma...

Page 33: ...NOTES...

Page 34: ...00 1 GENERAL CONTENTS HOW TO USE THIS MANUAL 2 Model Indications 2 VEHICLE IDENTIFICATION 2 Models 2 Model code 3 MAJOR SPECIFICATIONS 4...

Page 35: ...sion or models equipped with the automatic transmission A C Indicates the air conditioner VEHICLE IDENTIFICATION MODELS Model code Engine model Transmission model Fuel supply system DG1A LNDEL6 R6 4G1...

Page 36: ...70 mL diesel engine 5 1 834 L t l i g 5 1 834 mL petrol engine 3 Sort A Passenger car 4 Body style L 5 door 5 Transmission type N 5 speed manual transmission R 4 speed automatic transmission 6 Trim le...

Page 37: ...rear 6 1 470 Overhang front 7 835 Overhang rear 8 695 Ground clear ance unladen 9 155 Vehicle i h k Kerb weight 1 158 1 170 1 173 1 248 1 260 1 258 weight kg Max gross vehicle weight 1 655 1 730 Max a...

Page 38: ...ang front 7 835 Overhang rear 8 695 Ground clear ance unladen 9 150 Vehicle i h k Kerb weight 1 228 1 240 1 238 1 255 1 253 weight kg Max gross vehicle weight 1 730 Max axle weight rating front 920 Ma...

Page 39: ...NOTES...

Page 40: ...00 1 GENERAL CONTENTS VEHICLE IDENTIFICATION 2 Models 2 Model code 3 MAJOR SPECIFICATIONS 4...

Page 41: ...y system DG1A LNDEL6 R6 4G13 SOHC 1 299 mL F5MR1 2WD 5M T MPI LNJEL6 R6 DG3A LNDEL6 R6 4G18 SOHC 1 584 mL LNJEL6 R6 LNPEL6 LRJEL6 R6 F4A42 2WD 4A T DG4A LNDFL6 F9Q1 1 870 mL F5MV1 2WD 5M T Fuel inject...

Page 42: ...70 mL diesel engine 5 1 834 mL petrol engine 3 Sort A Passenger car 4 Body style L 5 door 5 Transmission type N 5 speed manual transmission R 4 speed automatic transmission 6 Trim level D Family 6 Tri...

Page 43: ...5 Overhang rear 8 695 Ground clear ance unladen 9 155 150 Vehicle i h k Kerb weight 1 155 1 170 1 160 1 175 1 175 1 205 weight kg Max gross vehicle weight 1 655 1 725 3 1 690 1 765 3 Max axle weight r...

Page 44: ...lear ance unladen 9 145 150 Vehicle i h k Kerb weight 1 245 1 260 1 240 1 235 1 255 weight kg Max gross vehicle weight 1 730 1 790 3 Max axle weight rating front 920 Max axle weight rating rear 850 91...

Page 45: ...NOTES...

Page 46: ...00 1 GENERAL CONTENTS TARGETS OF DEVELOPMENT 2 TECHNICAL FEATURES 2 VEHICLE IDENTIFICATION 3 Models 3 Model Code 3 MAJOR SPECIFICATIONS 4...

Page 47: ...interior as well as the exterior TECHNICAL FEATURES Major changes for the model year 2003 are 1 The headlamps are integrated with the front turn signal lamps 2 The rear combination lamps are newly des...

Page 48: ...R6 Direct Injection Diesel MODEL CODE No Item Content 1 Development DG MITSUBISHI SPACE STAR 2 Engine type 1 1 299 mL petrol engine 2 Engine ty e 1 1 299 mL etrol engine 3 1 584 mL petrol engine 4 1 8...

Page 49: ...7 855 Overhang rear 8 695 Ground clearance unladen 9 155 Vehicle weight Kerb weight 1 160 1 180 1 165 1 185 1 185 g kg Max gross vehicle weight 1 655 1 690 Max axle weight rating front 855 880 Max ax...

Page 50: ...nladen 9 150 145 Vehicle weight kg Kerb weight 1 195 1 215 1 245 1 265 g g Max gross vehicle weight 1 690 1 730 Max axle weight rating front 880 920 Max axle weight rating rear 850 910 3 850 910 3 Sea...

Page 51: ...NOTES...

Page 52: ...er replacement of the ECU for engine control or after resetting of the battery has been established Disconnection of ECU for engine control battery backup power supply disconnection of battery termina...

Page 53: ...D9506 C Dutch PWDW9507 C Swedish 1999 SPACE STAR CMXE99E1 English 00 18 Workshop Manual CMXS99E1 Spanish CMXF99E1 French CMXG99E1 German CMXD99E1 Dutch CMXW99E1 Swedish CMXI99E1 Italian 1999 PAJERO PI...

Page 54: ...LOCK OFF position and stop the engine 3 After lapse of ten or more seconds restart the engine 4 Run the engine at idle for ten minutes under the following conditions Transmission Neutral P range for a...

Page 55: ...P G M After Sales Service Dept 1 Description This Service Bulletin informs you of addition of the special model Joint Action Model JAM for the 2002 SPACE STAR 2 Applicable Manuals Manual Pub No Langu...

Page 56: ...Supplement CMXE99E1 B Supplement ENGINE GROUP PWEE______ Looseleaf edition ELECTRICAL WIRING EMXE99E1 Basic EMXE99E1 A Supplement EMXE99E1 B Supplement BODY REPAIR MANUAL BMXE99E1 PARTS CATALOGUE C60...

Page 57: ...3 GENERAL CONTENTS TARGETS OF DEVELOPMENT 2 TECHNICAL FEATURES 2 VEHICLE IDENTIFICATION 3 Models 3 Model Code 3 MAJOR SPECIFICATIONS 4 00 1...

Page 58: ...ly for the JAM has been employed 2 Color center panel exclusively for the JAM has been employed 3 Color combination meter panel exclusively for the JAM has been employed 4 Color inner door handles exc...

Page 59: ...F4A42 INVECS II 4A T GDI Gasoline Direct Injection MODEL CODE No Items Contents 1 Development DG MISTUBISHI SPACE STAR 2 Engine type 3 1 584 mL petrol engine 4 1 870 mL diesel engine 5 1 834 mL petrol...

Page 60: ...t 7 835 835 Overhang rear 8 695 695 Vehicle dimensions mm Ground clearance unladen 9 155 150 Kerb weight 1 175 1 240 Max gross vehicle weight rating 1 690 1 730 Max axle weight rating front 880 920 Ve...

Page 61: ...8 695 695 Vehicle dimensions mm Ground clearance unladen 9 150 145 Kerb weight 1 255 1 260 Max gross vehicle weight rating 1 730 1 730 Max axle weight rating front 920 920 Vehicle weight kg Max axle...

Page 62: ...ize 15 x 6 0J 14 x 5 5J 14 x 5 5JJ 15 x 6 0J Amount of wheel offset mm 46 46 Wheel Pitch circle diameter P C D mm 114 3 114 3 Tyre Size 195 55R15 85H 185 65R14 86H 195 55R15 85H Type Steel type Steel...

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