manualshive.com logo in svg

Mitsubishi K3G, Manual

The Mitsubishi K3G user manual is an essential resource for users looking to optimize their experience with this remarkable product. With our website, you can easily access and download the manual for free. Unlock the full potential of your Mitsubishi K3G by referring to the user manual available at manualshive.com.

Share
Download
background image

Worldwide Parts Source LLC    -  Source for hard to find gasket sets , engine overhaul kits and engine repair parts.

Email:  [email protected]   Alternate email:  [email protected]

Phone: 269 673 2313  Fax:  269 673 7226  

Summary of Contents for K3G

Page 1: ...p pistons Ifyour engine has flat top pistons or shallow double recessed top pistons please contact us for the applicable information Worldwide Parts Source LLC email Parts WwPartsSource com Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 2: ...sh Settings Mitsubishi K3G Cylinder Head Gasket Installation Information with Head Bolt Torque Values and Sequence With Valve Lash Settings Courtesy of Worldwide Parts Source LLC Source for hard to find engine gasket sets pistons and rings sets and engine overhaul kits Phone 269 673 2313 email Parts WwPartsSource com ...

Page 3: ...dwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 Ph ...

Page 4: ...dwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 Ph ...

Page 5: ...mostat Thermostat fitting Inlet valve Cooling fan Cl Water pump J Water pump pulley Piston Connecting rod Fan belt Crankshaft pulley Crankshaft Gear case Oil pan Oil screen Oil filler cap Rocker cover Rocker arm 0 02 Rocker shaft Cylinder head Cylinder block Push rod Tappet Camshaft Rear plate Flywheel ...

Page 6: ......

Page 7: ......

Page 8: ...lant capacity Q Starter motor Electrical Alternator system Battery 0 04 K3G l 4 cycle water cooled vertical diesel engine 1 3 2 18 Direct injection 134 3 82 X 78 1 236 Liters I Specified in each separate specification 185 25 during continuous operation 30 during short time less than 30 minutes operation Bosh M type Hole type Centrifugal flyweight type Diesel fuel Forced lubrication trochoid pump F...

Page 9: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 10: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 11: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 12: ......

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ......

Page 17: ...n good condition 2 Engine should be warm coolant temperature above 50 c 2 Test I Move the control lever to the stop position 2 Remove all glow plugs Install the compression gauge adaptor and gauge to the cylinder 3 Crank the engine until the gauge reading stops rising and read the gauge 4 After measurement remove the compression gauge and adaptor and install the glow plugs and glow plug wires Glow...

Page 18: ......

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 26: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 34: ... the end should be ground with the valve refacer or an oil stone However if the margin after such refacing exceeds the limitation the valve should be replaced 3 Valve spring inspection Free length Check the valve spring for cracks or damage Measure the free length tension and square ness of the valve spring Description Standard value Service limit 43 1 0 mm 14 0 7 at 36mm Load 29 8 2 at 28mm kg 15...

Page 35: ......

Page 36: ......

Page 37: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 38: ......

Page 39: ...o the lower seat side with a press Description Standard value Valve guide 12 0 5 pressing height A II Valve Seat Refacing Refer or replace the valve seat it necessary Description Standard Service value limit Sinkage of 0 5 0 35 I 5 valve A Valve Guide Pressing Height Valve Head Depth Valve Seat Width Valve Seat Refacing 42 Valve Seat Width Valve A sinkage ...

Page 40: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 41: ......

Page 42: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ...haft Standard value 45 44 34 35 72 base 0 D lift Former 34 69 Service limit 1 0 1 0 Bend Check end face for wear and damage Check cam contact face for wear Check cam lobe for wear shaft for bend and speedometer drive gear for damage 1 08 Pump camshaft Description Standard value Rear journal 0 D 25 Coupling groove width 5 Cam height 44 base 0 D lift 53 Service limit 0 5 1 0 ...

Page 50: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 51: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 52: ...e the piston ring if the gap exceeds the service limit Caution The ring must be fitted to the diameter at the lower limit of ring travel which has the minimum diame ter e When replacing the rings use correct sized new rings for the piston Piston Ring Gap Description No I No 2 Oil ring 56 Bend twist and big end thrust elearance Scuff burns flaking off melting and oil clearance Piston ring gap Stand...

Page 53: ...e connect ing rod tighten the rod cap to the specified torque and measure the bearing I D Caution Oil clearance between the big end bearing and the crankpin can be measured with a plastic gauge If the oil clearance does not fall within the service limit with new bearings refer to the crankshaft chapter and use undersize bearings Measuring Piston Ring to Groove Clearance Taperring clearance Plan ri...

Page 54: ...g manner Bush joint 45 Removing bushing If the bush I D is smaller than the standard value after pressing it in ream the I D to the standard value with Mark Oil hole to be free from burrs bushing Description Rod small end bush I D 58 Standard value 23 g g i Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 55: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 56: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 57: ......

Page 58: ......

Page 59: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 60: ......

Page 61: ...parts while noting the following items Tightening torque t Side seal 4 pcs Coat with sealant 2 Proper main bearing cap No and direction of arrow pointing the front of the engine are shown in the figure Installing Crankshaft 65 1 10 ...

Page 62: ... 1 11 Cylinder Block Components CD Cylinder block CD Gasket Idle shaft Main bearing cap Front plate Camshaft front bush J Rear oil seal Cylinder Block Assembly 66 ...

Page 63: ... uneven wear Damaged plugs and dowels Description Cylinder I D STD 0 250S 0 SOOS 0 750S Camshaft front bush I D Camshaft front bush oil clearance Camshaft center bush I D Camshaft rear bush I D 67 Warping Flatness O 05 200 Standard value Service limit 82 82 25 0 25 82 50 82 75 45 o 050 0 125 44 34 Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 64: ... honed to the same oversize I Oversize pistons are available in the following size 0 25 0 50 and 0 75 2 Honing allowance The cylinder must be finished to the size called for by the piston to be installed within the tolerance shown below under consideration of 0 02 mm of honing allowance 3 Honing tolerance Nominal dia Tolerance Nominal dia of oversize piston o 03 to be installed 0 Example 0 50 Nomi...

Page 65: ... the inside of the block with an enough care of not giving damage to the edge of the tappet hole 2 Pressing bush in Press a new bush into proper location from the direction shown Pressing in of Idle Gear Shaft Pressing in the idle gear shaft according to the dimension as shown in the figure Cylinder block front face Camshaft installer Driving Camshaft Bush Out Press fit tool Imm Pressing in of Cam...

Page 66: ......

Page 67: ......

Page 68: ......

Page 69: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 70: ......

Page 71: ...eder screw Type Pump delivery n Q at 12V DC 2o c Filter element Bosch M type ND PFR3M cp6 5 4 Silt type or Bosch With Without See group 9 Reference Hole type DLL P 22o bo JO 20 Paper element type 30µ 129cm min Without Electromagnetic diaphragm type 370cc minutemin Without With Without 76 3 01 cp7 0 Without With JO 22 Without With Electromagnetic Without diaphragm type 370cc minute min Without K3G ...

Page 72: ......

Page 73: ......

Page 74: ......

Page 75: ......

Page 76: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 77: ......

Page 78: ......

Page 79: ......

Page 80: ......

Page 81: ......

Page 82: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 83: ......

Page 84: ......

Page 85: ......

Page 86: ......

Page 87: ......

Page 88: ...for tractor Two stage type K3 series for tractor Components CD Weight assembly G Spring lever 0 ring Sliding shaft Speed control lever Tie rod cover Governor lever assembly Pin Solenoid Tie rod spring Governor spring Solenoid cap Tie rod 0 Speed set bolt high Manual stop lever Governor shaft Speed set bolt low Damper adjust screw 94 ...

Page 89: ......

Page 90: ......

Page 91: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 92: ......

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 97: ......

Page 98: ......

Page 99: ......

Page 100: ......

Page 101: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 102: ......

Page 103: ......

Page 104: ......

Page 105: ......

Page 106: ......

Page 107: ......

Page 108: ......

Page 109: ......

Page 110: ......

Page 111: ......

Page 112: ......

Page 113: ......

Page 114: ......

Page 115: ......

Page 116: ......

Page 117: ......

Page 118: ......

Page 119: ......

Page 120: ......

Page 121: ......

Page 122: ......

Page 123: ......

Page 124: ......

Page 125: ......

Page 126: ......

Page 127: ......

Page 128: ......

Page 129: ......

Page 130: ......

Page 131: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 132: ......

Page 133: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 134: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 135: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 136: ...kg cm2 Fuel System Item Standard value Fuel injection pump K3 ND PER3M Fuel injection rate Refer to Group 9 Difference from reference cylinder 2 mm2 rev cylinder max Nozzle hole type DLLAl 55 Injection starting pressure 220 0 kg cm2 Fuel filter Cartridge type fuel filter Model Part No 3X05010 MM435 I 90 Filtration area 280 cm2 Passing particles Max 15µ Air bleeding Air bleeder plug 2 places 142 Re...

Page 137: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 138: ......

Page 139: ......

Page 140: ......

Page 141: ......

Page 142: ......

Page 143: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 144: ...ldwide Parts Source LLC Source for hard to find gasket sets engine overhaul kits and engine repair parts Email Parts WwPartsSource com Alternate email wwparts gmail com Phone 269 673 2313 Fax 269 673 7226 ...

Page 145: ......

Page 146: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 147: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Page 148: ...Worldwide Parts Source LLC Phone 269 673 2313 Email Parts WwPartsSource com ...

Reviews:

No comments

Related manuals for K3G

FAAC T-Mode TM 45 Manual preview
T-Mode TM 45
Brand: FAAC Pages: 28
PCM 2003 5.0L MPI Owner'S Operation And Maintenance Manual preview
2003 5.0L MPI
Brand: PCM Pages: 83
Idex MICROPUMP EagleDrive MS Installation, Operation And Warranty Information preview
MICROPUMP EagleDrive MS
Brand: Idex Pages: 23
YASKAWA SGLFW User Manual preview
SGLFW
Brand: YASKAWA Pages: 447
Danfoss EM-PMI540-T4000 User Manual preview
EM-PMI540-T4000
Brand: Danfoss Pages: 71
Geely JL481Q Manual preview
JL481Q
Brand: Geely Pages: 198
Craftsman CM2.12 Operation Manual preview
CM2.12
Brand: Craftsman Pages: 48
Craftsman CM4.33 Manual preview
CM4.33
Brand: Craftsman Pages: 48
Toyama TDE110TB-XP Owner'S Manual preview
TDE110TB-XP
Brand: Toyama Pages: 44
Dietz DE Operating Instructions Manual preview
DE
Brand: Dietz Pages: 10
Dietz 026303 Operating Instructions Manual preview
026303
Brand: Dietz Pages: 11
Lombardini 4 LD 640 Workshop Manual preview
4 LD 640
Brand: Lombardini Pages: 12
Lombardini 25LD330-2 Workshop Manual preview
25LD330-2
Brand: Lombardini Pages: 44
Lombardini 510825-3 Use & Maintenance preview
510825-3
Brand: Lombardini Pages: 54
Yanmar 12AYM-WET Operation Manual preview
12AYM-WET
Brand: Yanmar Pages: 70
Pratt & Whitney PZL-10W Maintenance Manual preview
PZL-10W
Brand: Pratt & Whitney Pages: 576
Mitsubishi 4D6 Manual preview
4D6
Brand: Mitsubishi Pages: 106
Yanmar 4TNV84T-Z Manual preview
4TNV84T-Z
Brand: Yanmar Pages: 6

Brands by name

Popular brands

Load more brands