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Mitsubishi Delica, User Manual, Page: 40 / 49

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Mitsubishi Delica User Manual Download Page 40

40

G

hot weather

G

heavy load or steep terrain

G

handbrake on

G

Cylinder head gasket failed

G

engine oil failure

G

lack of oil

G

Damaged sump

G

drain plug absent

G

oil pump failure

Automatic Gearbox overheats

G

too high a gear for terrain or load (try switching overdrive off)

G

lack of automatic transmission fluid

Noises 

G

Engine squeal, only when accelerating: fan belt or air conditioner belt too lose,
tightening if necessary  

Summary of Contents for Delica

Page 1: ...960 html Users manual Mitsubishi Delica SpaceGear Dr D John Pons 1 The following data have been collected from various sources including verbal discussions and opinions of others The author makes no c...

Page 2: ...2 0 Vehicle details Useful details when you buy spare parts Year Configuration Registration number Engine type Engine number Model Chassis number Transaxle number Color int opt...

Page 3: ...lluminated see Figure 1 3 Wait until glow plug light see Figure 1 is extinguished This usually happens very fast or even instantly if the engine is already warm 4a Turn the key further to swing the en...

Page 4: ...t gear useful on ice or mud to reduce slip 3 PWR usually off If on it shows driver has used the A T switch to force the gearbox to a power mode faster acceleration by going to higher revs before chang...

Page 5: ...able to continue driving for some time especially if you can limit the amount of electrical load 10 Fuel filter warning usually off If on there is water that needs to be drained from the base of the f...

Page 6: ...ated then the O D Off light illuminates see Figure 1 1 Overdrive ON can safely be used for town driving and a lightly loaded vehicle Overdrive ON permits the automatic transmission control logic to ma...

Page 7: ...try to be steering straight ahead to minimise gear engagement forces Transmission may not immediately shift when commanded but will wait until the torque permits the change dashboard lights Fig 1 18...

Page 8: ...ring it fully in and then motor drive it out again 3 Joystick pad to adjust mirror as selected by 1 4 Door lock locks unlocks all doors 5 Window lock locks unlocks all electrically driven windows 6 Dr...

Page 9: ...er squirt at the end of the range in both directions Water fill bottle is at left rear of vehicle see Figure 6 2 Front wipers rotate downwards to activate intermittent then normal wiper speed then fas...

Page 10: ...Use the socket spanner to turn the bolt head anti clockwise 3 Solving simple problems 3 1 Changing a wheel The spare wheel is underneath at the rear The tools are inside at the rear right see Figure 7...

Page 11: ...so make sure the hand brake is on If the ground slopes then put rocks or bricks in front of and behind some of the good wheels Now use the jack to raise the vehicle Raise it until the tyre easily cle...

Page 12: ...ack kit 426 This has a special foot with a a long tongue and b a special shape to the claw It attaches to the gutter Part 426 is unique to the Delica and only for high top models from 1996 onwards A s...

Page 13: ...will not accept charge current 2 STEP 2 Make sure both vehicle ignitions are switched OFF and all electrical equipment is OFF 3 STEP 3 Connect the vehicles in the following EXACT sequence and make su...

Page 14: ...around the engine 14 Figure 13 Overall view of engine bay See following figures for details Figure 14 Right side of engine bay 4 Engine compartment The overall view of the engine bay6 is shown in Figu...

Page 15: ...ower of a given engine size is a super charger which is a shaft driven compressor A turbo charger is more efficient than a supercharger but not as responsive at low engine speeds 15 Figure 15 Left sid...

Page 16: ...It s light to steer requires no special physical strength due to the power steering The engine is powerful so it accelerates reasonably well The one important difference is manoeuvrability it is hard...

Page 17: ...oll the vehicle even on flat ground simply by driving fast around a sharp corner The tyres on the inside of the curve will lift and the vehicle will roll outwards Control of the vehicle could be lost...

Page 18: ...brakes If in doubt go slowly 6 2 Principles There are three main issues steering traction stability 1 Steering Slippery surface gravel sand mud wet grass or ice decrease the effectiveness of steering...

Page 19: ...to the Delica STEEP HILLS 1 The automatic gearbox will select the right gear going up Maybe set overdrive OFF For manual gearboxes choose a gear that will allow you to get to the top without having to...

Page 20: ...orget it if the flow is fast 18 find an alternative route 20 2 Walk through But not in Australian rivers where there are crocodiles 3 Check what the river bottom consists of Check for holes Find a sha...

Page 21: ...liding 22 Turn into the skid if it happens 23 13 Don t accelerate harder when slipping uphill 22 14 Lightly loaded trailers skid easily 22 15 Leave a large following distance 22 16 Off road driving in...

Page 22: ...ot tow in reverse 8 The recommended recovery kit from ExplorerOZ 17 includes the following a Basic capability long handled shovel bottle jack hi lift jack jacking plate snatch strap tyre levers and ma...

Page 23: ...40 CF B2 96 or better Fuel tank drain 2 litres and check amount of dirt at change of ownership Check brake pads X 10k minimum 2 mm lining left Check Brake fluid and replace if doubtful Change at two y...

Page 24: ...orth doing it yourself The job is actually quite simple and takes about an hour Here is how to do it You will need G Oil and filter Filter RZ372 and 6 5 litre of oil 15W40 CF B2 96 or better See Figur...

Page 25: ...the seal will contact 8 Screw on the new filter Use hand force only not tool About 3 4 of a turn after the seal touches is usually enough Do not use a wrench 9 Fill engine with oil through tappet cov...

Page 26: ...nsert the new filter 5 Close the housing and snap the clips back in place You are done 7 4 Remove intercooler The intercooler is the silver radiator at the top of the engine It often needs to be remov...

Page 27: ...t s difficult to put back See Figure 29 3 Remove lower skid pan steel see above for oil change 6 hex screws 4 Remove air con belt not easy work from underneath and prise belt off the pulley turn pulle...

Page 28: ...concentric parts of the pulley have debonded The crankshaft pulley is made of inner and outer cast iron parts held together by rubber and it is this rubber that tends to debond You should check the c...

Page 29: ...5 Remove skid pan under engine See Oil filter section 6 You now should have clear access to the front of the engine See Figure 32 7 Remove the fan belts and air conditioner belts See previous section...

Page 30: ...se direction unknown torque I used 150 Nm as a guess To do this you will have to restrain the pulley with either a b or d above 11 Reassemble other components in the reverse order 7 7 Changing cabin l...

Page 31: ...some cases the various sources differ and I leave it to the reader to decide which values to use Much of the numerical data is sourced from trade tables for the Pajero 4M40 engine shown as 1 or 2 Dat...

Page 32: ...oil may be also used in a petrol engine 14 This part of the reference is ambiguous and could alternatively though less likely be interpreted as a 10 000 km oil replacement schedule 32 Engine oil Capac...

Page 33: ...lly double you original capacity If you connect two that are not the same type you will either overcharge the smaller of the two or you will undercharge the larger of the two 28 17 Two lighter duty ba...

Page 34: ...Code N70ZZ N70EX Volts 12V 12 V CCA 600 A 620 A Reserve Capacity 130 min 150 min Assembly D with standard terminal post D with standard terminal post Length 300 mm 300 mm Width 174 mm 174 mm Height 2...

Page 35: ...ed slip diff plug at rear of diff will usually be black 3 2 6 litre Propeller shaft joints front suspension and steering Lubricate every 20 000 km with lithium grease type NLGI 2 1 Fuel Fuel filter Re...

Page 36: ...diameter Discs at front drum at rear Replace disc pads when only 2 mm lining left 1 19 RR LF RF 1 20 4 mm 1 or 22 4 mm front and 16 4 mm rear 2 50 000 km 1 or 24 months 4 4 5 mm rear shoes 2 198 mm re...

Page 37: ...ar 270 kPa unknown maybe 70 100 kPa 265 70R15 Front 180 kPa Rear 200 kPa Front 180 kPa Rear 200 kPa unknown maybe 70 100 kPa P235 75R15 Front 180 kPa Rear 200 kPa Front 210 kPa Rear 240 kPa unknown ma...

Page 38: ...with difficulty G glow plugs failed test resistance G corrosion in joints of electrical conductors to glow plugs Produces excess smoke at start G cold ambient temperature G quality of diesel G glow p...

Page 39: ...ttent crankshaft pulley has a rubber adhesive which can fail eventually causing failure of engine cooling and electrical systems 14 G timing chain excessively worn G skid pan stone guard under engine...

Page 40: ...G lack of oil G Damaged sump G drain plug absent G oil pump failure Automatic Gearbox overheats G too high a gear for terrain or load try switching overdrive off G lack of automatic transmission fluid...

Page 41: ...reby reducing the formation of nitrous oxides NOx and thus reducing smog 10 2 How the EGR valve works 1 The Engine control unit ECU detects accelerator position Engine speed and other transmission inf...

Page 42: ...rse been generated by the engine 6 The Engine responds to inert gas Oxygen concentration is decreased by addition of inert gas resulting in lower combustion temperature and thus less NOx The accompany...

Page 43: ...43...

Page 44: ...ce Fail e EGR valve spindle does not move stuck with debris in open closed or intermediate position intermittent or persistent clean valve or replace Fail f EGR valve spindle does not move diaphragm t...

Page 45: ...e sensor position to get within the above range Turning the sensor clockwise will decrease the voltage Fail a Engine speed sensor Disconnect the connectors The resistance between pins 3 and 6 should b...

Page 46: ...u scribe marks so you can get it back together in the proper alignment Autosite 2003 10 5 Modifications Excess EGR failure mode 2 can severely reduce the driveability of the vehicle In this case one w...

Page 47: ...es difficult to drive since idling and power are affected Several possible causes and solutions have been described If the EGR system fails in the shut position or is actively disabled by blanking it...

Page 48: ...p www exploroz com Feature Recovey Default asp 18 Hultman J 2001 Big red tour http www bigredtour net howtodrive html 19 DCTTA 2003 Four wheel Driving on the Bloomfield Track http www dctta asn au fou...

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