background image

En-

When relocating or disposing of the air conditioner, pump down the system following the procedure below so that no refrigerant is released into the atmos

-

phere.

1) Connect the gauge manifold valve to the service port of the stop valve on the gas pipe side of the outdoor unit.

2) Fully close the stop valve on the liquid pipe side of the outdoor unit.

3) Close the stop valve on the gas pipe side of the outdoor unit almost completely so that it can be easily closed fully when the pressure gauge shows 0 

MPa [Gauge] (0 kgf/cm

2

).

4) Start the emergency COOL operation.

To start the 

emergency operation in COOL mode, disconnect the power supply plug and/or turn off the breaker. After 15 seconds, connect the power 

supply plug and/or turn on the breaker, and then press the E.O. SW once. (The emergency COOL operation can be performed continuously for up to 

30 minutes.)

5) Fully close the stop valve on the gas pipe side of the outdoor unit when the pressure gauge shows 0.05 to 0 MPa [Gauge] (approx. 0.5 to 0 kgf/cm

2

).

6) Stop the emergency COOL operation

.

Press the E.O. SW twice to stop the operation.

5. PuMPInG DoWn

4-4. EXPLANATION TO THE USER

•  Using the OPERATING INSTRUCTIONS, explain to the user how to use the air conditioner (how to use the remote controller, how to remove the air fil

-

ters, how to remove or put the remote controller in the remote controller holder, how to clean, precautions for operation, etc.)

•  Recommend the user to read the OPERATING INSTRUCTIONS carefully.

Caution:

•  After test run or remote signal reception check, turn off the unit with the E.O. SW or the remote controller before turning off the power supply. Not do

-

ing so will cause the unit to start operation automatically when power supply is resumed.

to the user

•  After installing the unit, make sure to explain the user about auto restart function. 

•  If auto restart function is unnecessary, it can be deactivated. Consult the service representative to deactivate the function. Refer to the service manual 

for details.

4-3. AUTO RESTART FUNCTION

This product is equipped with an auto restart function. When the power supply is stopped during operation, such as during blackouts, the function automati

-

cally starts operation in the previous setting once the power supply is resumed. (Refer to the operating instructions for details.) 

4-2. TEST RUN

Make sure the following is done.

• Panel is installed correctly.

• Indoor and outdoor units are installed correctly, and power is supplied.
1) Press the E.O. SW once for 

COOL, and twice for HEAT operation. Test run will be performed for 30 minutes. If the left lamp 

of the operation indicator blinks every 0.5 seconds, inspect the indoor/outdoor unit connecting wire (A) for mis-wiring. After 

the test run, emergency mode (set temperature 24ºC) will start.

2) To stop operation, press the E.O. SW several times until all LED lamps turn off. Refer to operating instructions for details. 

Checking the remote (infrared) signal reception

Press the ON/OFF button on the remote controller (12) and check that an electronic sound is heard from the indoor unit. Press 

the ON/OFF button again to turn the air conditioner off.
•  Once the compressor stops, the restart preventive device operates so the compressor will not operate for 3 minutes to pro-

tect the air conditioner.

4.  PURGING PROCEDURES, LEAK TEST, AND TEST RUN

Emergency operation 

switch (E.O. SW)

When pumping down the refrigerant, stop the compressor before disconnecting 
the refrigerant pipes. the compressor may burst if air etc. get into it.

 WARNING

4-1. PURGING PROCEDURES AND LEAK TEST

Stop valve for 
GAS

Stop valve cap
(Torque 19.6 to 
29.4 N•m, 200  

to 300 kgf•cm)

Vacuum pump (or the vacuum 
pump with the function to 

prevent the back flow)

Gauge manifold valve 

(for R410A)

Compound pressure gauge 

(for R410A)

0.101 MPa  

(

760 mmHg)

Handle 
Low

Handle High

Adapter for pre-
venting the back 

flow

Charge hose 

(for R410A)

*Close

*Open

Hexagonal wrench

Precautions when using the control valve When attaching the control valve to 

the service port, valve core may de

-

form or loosen if excess pressure is 

applied. This may cause gas leak.

Service port

Body

Close

Open

Control valve

A

When attaching the control valve to 
the service port, make sure that the 
valve core is in closed position, and 
then tighten part A. Do not tighten 

part A or turn the body when valve 

core is in open position.

Service port cap
(Torque 13.7 to 
17.7 N•m, 140 to 
180 kgf•cm

)

*4 to 5 turns

1) Remove service port cap of stop valve on the side of the 

outdoor unit gas pipe. (The stop valves are fully closed and 

covered in caps in initial state.)

2) Connect gauge manifold valve and vacuum pump to serv

-

ice port of stop valve on the gas pipe side of the outdoor 
unit.

3) Run the vacuum pump. (Vacuumize for more than 15 min

-

utes.)

4) Check the vacuum with gauge manifold valve, then close 

gauge manifold valve, and stop the vacuum pump.

5) 

Leave as it is for one or two minutes. Make sure pointer 

gauge manifold valve remains in the same position. Confirm 

that  pressure  gauge  shows  –0.101  MPa  [Gauge]  (–760 

mmHg).

6) Remove gauge manifold valve quickly from service port of 

stop valve.

7) After refrigerant pipes are connected and evacuated, fully 

open all stop valves on both sides of gas pipe and liquid 

pipe.  Operating  without  fully  opening  lowers  the  perform

-

ance and this causes trouble.

8) Refer  to  1-3.,  and  charge  the  prescribed  amount  of  re

-

frigerant  if  needed.  Be  sure  to  charge  slowly  with  liquid 

refrigerant. Otherwise, composition of the refrigerant in the 

system may be changed and affect performance of the air 

conditioner.

9) Tighten cap of service port to obtain the initial status.

10) Leak test

Stop valve 
for LIQUID

Pressure gauge

(for R410A)

Charge hose 

JG79A867H01_en.indd   7

2014/02/07   15:45:04

Summary of Contents for MFZ-KJ25VE

Page 1: ... TYPE AIR CONDITIONERS MFZ KJ25VE MFZ KJ35VE MFZ KJ50VE English InstallatIon Manual For INSTALLER When installing multi units refer to the installation manual of the multi unit for outdoor unit installation ...

Page 2: ...ls and piping materials for installation The pressure of R410A is 1 6 times more than R22 Not using appropriate tools or materials and incom plete installation could cause the pipes to burst or injury n When pumping down the refrigerant stop the compressor before disconnecting the refriger ant pipes If the refrigerant pipes are disconnected while the compressor is running and the stop valve is ope...

Page 3: ...ess than 7 m Additional refrigerant A pipe length m 7 8 Insulation material Heat resisting foam plastic 0 045 specific gravity 9 Be sure to use the insulation of specified thickness Ex cessive thickness may cause incorrect installation of the indoor unit and insufficient thickness may cause dew drip page Model Power supply 1 Wire specifications 2 Pipe size thickness 3 4 Indoor unit Outdoor unit Ra...

Page 4: ...WARD PIPING The following figure is a view of the bottom of the indoor unit from above FOR REAR OR LEFT REAR PIPING The following figure is a front view of the indoor unit installation location FOR LEFT PIPING FOR RIGHT PIPING HolE PosItIons ø65 mm KJ25 35 ø75 mm KJ50 5 7 mm 2 3 InDooR unIt PREPaRatIon Remove the front panel of the indoor unit 1 Push down the tab on the both sides of the unit to o...

Page 5: ...door unit and process the end of the wire 3 Loosen terminal screw and connect first the earth wire then indoor outdoor unit connecting wire A to the terminal block Be careful not to make mis wiring Fix the wire to the terminal block securely so that no part of its core is appeared and no external force is conveyed to the connecting section of the terminal block 4 Firmly tighten the terminal screws...

Page 6: ...tape 11 Cut and use the lower side panels on the left and right sides of the indoor unit as shown below Smooth the cut edges of the side panels so that they will not damage the insulation coating For left or right piping Installing flush against a wall with molding Molding Cut the lower side panels to match the height of the molding Fig 5 Projection Make sure to hook the catch Drain hose Pull the ...

Page 7: ...me manner applied for indoor unit For tightening use a torque wrench or spanner and use the same tightening torque applied for indoor unit 3 4 INSULATION AND TAPING 1 Cover piping joints with pipe cover 2 For outdoor unit side surely insulate every piping including valves 3 Using piping tape G apply taping starting from the entry of outdoor unit Stop the end of piping tape G with tape with adhesiv...

Page 8: ...et temperature 24ºC will start 2 To stop operation press the E O SW several times until all LED lamps turn off Refer to operating instructions for details Checking the remote infrared signal reception Press the ON OFF button on the remote controller 12 and check that an electronic sound is heard from the indoor unit Press the ON OFF button again to turn the air conditioner off Once the compressor ...

Page 9: ......

Page 10: ......

Page 11: ......

Page 12: ...HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN JG79A867H01 ...

Reviews: