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Mitsubishi Electric Melsec iQ-R60AD16-G, User Manual

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Mitsubishi Electric Melsec iQ-R60AD16-G User Manual Download Page 27

6  WIRING

6.1  Wiring Precautions

25

6

6

WIRING

This chapter describes the wiring of the A/D converter module.

6.1

Wiring Precautions

 • Check the signal layout before wiring to the A/D converter module, and connect the cables correctly. For the signal layout, 

refer to the following.

Page 26 Signal layout of the connector for external devices

 • Provide a single-point ground for the shield wire and the shield of the shielded cable.

Connectors for external devices

Precautions

Tighten the connector screws within the specified torque range.

 • Use copper wire with a temperature rating of 75

 or higher for the connector.

 • Use UL listed connectors if necessary for UL compliance.

Applicable connectors

Connectors for external devices to be used for the A/D converter module are sold separately.
The following tables list the applicable connectors, and the reference product of a crimping tool

■

40-pin connectors

*1 Select wires with a sheath outside diameter of 1.3mm or shorter when using 40 wires.

Select wires suitable to the current value used.

 • The A6CON3 (IDC type connector (straight type)) cannot be used.
 • The connector/terminal block converter module and the dedicated cables that are designed for the 

MELSEC-Q series channel isolated analog module can be used. For details, refer to the following.

Page 28 When the connector/terminal block converter module is used

■

40-pin connector crimping tool

For how to wire the connector and how to use the crimping tool, contact the manufacturer.

Wiring method, connection procedure, and disconnection procedure of the connector

For the wiring method, connection procedure, and disconnection procedure, refer to the following.

 MELSEC iQ-R Module Configuration Manual

Screw type

Tightening torque range

Connector screw (M2.6)

0.20 to 0.29N

m

Type

Model

Applicable wire size

Soldering type connector (straight type)

A6CON1

*1

0.088 to 0.3

 (28 to 22 AWG) (stranded wire)

Crimping type connector (straight type)

A6CON2

0.088 to 0.24

 (28 to 24 AWG) (stranded wire)

Soldering type connector (dual purpose (straight/oblique) type)

A6CON4

*1

0.088 to 0.3

 (28 to 22 AWG) (stranded wire)

Type

Model

Contact

Crimping tool

FCN-363T-T005/H

FUJITSU COMPONENT LIMITED

Summary of Contents for Melsec iQ-R60AD16-G

Page 1: ...MELSEC iQ R Channel Isolated Analog Digital Converter Module User s Manual Startup R60AD8 G R60AD16 G ...

Page 2: ......

Page 3: ...he safety precautions are classified into two levels WARNING and CAUTION Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference WARNING I...

Page 4: ...ime it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer t...

Page 5: ...ensure that the entire system will operate safely Failure to do so may result in an accident due to an incorrect output or malfunction CAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a...

Page 6: ... circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completel...

Page 7: ...ace may cause failure of the module and external device Tighten the terminal screws or connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable pa...

Page 8: ...rt circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal screws connector screws or module fixing screws Failure to do so may result in...

Page 9: ...tion Tighten the screws within the specified torque range Undertightening can cause drop of the component or wire short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do not insert remove the e...

Page 10: ...n to the flash ROM again Doing so can cause malfunction or failure of the module CAUTION When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details on battery regulations in EU member states refer to the MELSEC iQ R Module Configuration Manual CAUTION When transporting lithium batteries foll...

Page 11: ...rdous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsu...

Page 12: ...Modes of the R60AD8 G are roughly classified into two groups listed below A mode is set using the module parameter of GX Works3 Mode transition is not possible while the module is operating Note that the R60AD16 G does not support SIL2 mode and operates only in standard mode To use the R60AD8 G in SIL2 mode refer to the following MELSEC iQ R Channel Isolated Analog Digital Converter Module User s ...

Page 13: ... to one of the following manuals MELSEC iQ R Module Configuration Manual Safety Guidelines This manual is included with the base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the following manuals MELSEC iQ R Module C...

Page 14: ...RATION 21 CHAPTER 5 SYSTEM CONFIGURATION 23 CHAPTER 6 WIRING 25 6 1 Wiring Precautions 25 Connectors for external devices 25 6 2 External Wiring 26 Signal layout of the connector for external devices 26 CHAPTER 7 OPERATION EXAMPLES 29 7 1 Programming Procedure 29 7 2 Program Examples 29 CHAPTER 8 OFFSET GAIN SETTING 35 8 1 Setting Procedure 35 APPENDICES 39 Appendix 1 I O Conversion Characteristic...

Page 15: ...081976ENG Dedicated instructions for the intelligent function modules e Manual PDF Term Description A D converter module The abbreviation for the MELSEC iQ R series channel isolated analog digital converter module GX Works3 The product name of the software package for the MELSEC programmable controllers Q compatible mode A mode in which the module operates with the buffer memory map converted to t...

Page 16: ...module in a standard system User range An analog input range where any value can be set This range can be set in the offset gain setting Module label A label that represents one of memory areas I O signals and buffer memory areas specific to each module in a given character string For the module used GX Works3 automatically generates this label which can be used as a global label Term Description ...

Page 17: ...nge 2 ERR LED Indicates the error status of the module 1 On Error occurred Off Normal operation 3 ALM LED Indicates the alarm status of the module Or indicates the wait for restart state after the safety module is disabled 1 On Alert process alarm or rate alarm issued Flashing 1s cycle Input signal error detected Flashing 400ms cycles Wait for restart Off Normal operation 4 S MODE LED Only for the...

Page 18: ...16 1 PART NAMES MEMO ...

Page 19: ...ltage between input and common ground input voltage 0V 500VAC Common mode voltage rejection ratio VCM 500V 60Hz 107dB 50Hz 106dB Conversion speed 5 10ms CH Response time 6 20ms Absolute maximum input Voltage 15V Current 30mA 7 Number of offset gain settings 8 50000 times maximum Isolation method Between I O terminals and programmable controller power supply Transformer Between analog input channel...

Page 20: ...f the module 8 A count more than 50000 times causes Number of writes to offset gain settings reach limit error error code 1080H 9 Maximum resolution in the user range setting 10 The range of data that is stored in Digital output value 32 bits Immediately after power off of the power supply module if the input power source is applied to the power supply module again the A D converter module may not...

Page 21: ...puts an alert when a digital operation value falls within the preset alert output range Rate alarm Outputs an alert if the change rate of a digital output value is equal to or more than the rate alarm upper limit value or is equal to or less than the rate alarm lower limit value Input signal error detection function Upper limit detection lower limit detection upper and lower limit detection Output...

Page 22: ... the following MELSEC iQ R Online Module Change Manual Q compatible mode function Allows the buffer memory addresses of the A D converter module to be the same layout as the MELSEC Q series module This compatibility makes it possible to reuse sequence programs that have exhibited high performance on the MELSEC Q series modules Item Description ...

Page 23: ...erter module to a module configuration by using the engineering tool For details refer to the following GX Works3 Operating Manual 4 Parameter settings Set up the parameters of the A D converter module by using the engineering tool For details refer to the following MELSEC iQ R Channel Isolated Analog Digital Converter Module User s Manual Application 5 Offset gain setting Perform the offset gain ...

Page 24: ...22 4 PROCEDURES BEFORE OPERATION MEMO ...

Page 25: ...M CONFIGURATION For system configurations using the MELSEC iQ R series modules CPU modules that can be used with the A D converter module and the number of mountable modules refer to the following MELSEC iQ R Module Configuration Manual ...

Page 26: ...24 5 SYSTEM CONFIGURATION MEMO ...

Page 27: ...40 wires Select wires suitable to the current value used The A6CON3 IDC type connector straight type cannot be used The connector terminal block converter module and the dedicated cables that are designed for the MELSEC Q series channel isolated analog module can be used For details refer to the following Page 28 When the connector terminal block converter module is used 40 pin connector crimping ...

Page 28: ...I 1A4 CH2 V I 1B4 CH2 I 2A5 2B5 1A5 1B5 2A6 CH11 V 2B6 CH11 V I 1A6 CH3 V 1B6 CH3 V I 2A7 CH11 I 2B7 1A7 CH3 I 1B7 2A8 2B8 CH12 V 1A8 1B8 CH4 V 2A9 CH12 V I 2B9 CH12 I 1A9 CH4 V I 1B9 CH4 I 2A10 2B10 1A10 1B10 2A11 CH13 V 2B11 CH13 V I 1A11 CH5 V 1B11 CH5 V I 2A12 CH13 I 2B12 1A12 CH5 I 1B12 2A13 2B13 CH14 V 1A13 1B13 CH6 V 2A14 CH14 V I 2B14 CH14 I 1A14 CH6 V I 1B14 CH6 I 2A15 2B15 1A15 1B15 2A16...

Page 29: ...ct the terminals V and I The connection between the terminal V and the terminal I should be made inside the connector for external devices to reduce the resistance of the connecting conductor 4 Be sure to ground the shield wire of cables on each channel Ground the FG terminal of the power supply module 3 2 V I V I V I V I 1 4 4 1 250Ω For voltage input Signal source 0 to 10V For current input Sign...

Page 30: ... use of the connector terminal block converter module and the dedicated cables may cause an error in conversion characteristics due to the effect of conductor resistance and other factors If this effect is a problem use the user range setting to set the offset and gain values For the offset gain setting refer to the following Page 35 OFFSET GAIN SETTING Product name Model Remarks Contact Connector...

Page 31: ...ettings 2 Create a program Page 32 Program examples Using function blocks FBs reduces load at programming and improves the readability of programs For details on the function blocks refer to the following MELSEC iQ R Analog Digital Converter Module Digital Analog Converter Module Function Block Reference 7 2 Program Examples System configuration The following figure is an example of the system con...

Page 32: ...e A D conversion disable A D conversion method Averaging process specification Sampling processing Count average Moving average Sampling processing Time average Count average Moving average Primary delay filter constant setting 50 10 Scaling function Scaling enable disable setting Disable Disable Enable Disable Scaling upper limit value 16000 Scaling lower limit value 2000 Shift function Conversio...

Page 33: ...ADG_1 uA_D_conversionCompletedFlag 0 A D conversion completed flag R60ADG_1 stnMonitor 0 wDigitalOutputValue CH1 Digital output value R60ADG_1 uA_D_conversionCompletedFlag 2 A D conversion completed flag R60ADG_1 stnMonitor 2 wDigitalOutputValue CH3 Digital output value R60ADG_1 uA_D_conversionCompletedFlag 4 A D conversion completed flag R60ADG_1 stnMonitor 4 wDigitalOperationValue CH5 Digital op...

Page 34: ...mple 2 This program is an example to read the maximum and minimum values of CH5 which in turn are cleared 0 CH1 Digital output value CH3 Digital output value CH5 Digital operation value and CH7 Digital output value are to be read 0 CH5 Maximum value and CH5 Minimum value are to be read 12 Maximum value minimum value reset request YD is to be turned on 15 Maximum value minimum value reset request Y...

Page 35: ...ime when a rate alarm upper lower limit alert is issued in CH1 0 The processing at the time when a process alarm upper limit alert is issued in CH3 is to be performed 6 The processing at the time when a process alarm lower limit alert is issued in CH3 is to be performed 0 The processing at the time when a rate alarm upper limit alert is issued in CH1 is to be performed 6 The processing at the time...

Page 36: ...ample where after the processing of an input signal error of CH1 the input signal error detection flag and the stored error code are cleared 0 The processing at the time when an input signal error is detected in CH1 is to be performed 6 Error manipulation start flag is to be turned on ...

Page 37: ...indow in the engineering tool to set the offset and gain values 8 1 Setting Procedure The setting procedure for the offset gain setting of the A D converter module is as follows Tool Module Tool List 1 In Analog Input select Offset gain Setting and click the OK button 2 Select the target module for the offset gain setting and click the OK button 3 Click the Yes button ...

Page 38: ...ocedure 4 Mark the checkbox of the channel where offset and gain values are to be set 5 Select voltage or current and click the Offset Setting button 6 Apply the offset voltage or current to the corresponding channel and click the Yes button ...

Page 39: ... 7 Check that Offset Status has changed to Changed and click the Gain Setting button 8 Apply the gain voltage or current to the corresponding channel and click the Yes button 9 Check that Gain Status has changed to Changed and click the Close button ...

Page 40: ...38 8 OFFSET GAIN SETTING 8 1 Setting Procedure 10 Click the Yes button ...

Page 41: ...cting the offset value and the gain value both of which are used when an analog signal voltage or current from outside the programmable controller is converted to the corresponding digital value Offset value An analog input value voltage or current which turns 0 as a digital output value after conversion Gain value An analog input value voltage or current which turns 32000 as a digital output valu...

Page 42: ...g input range No Input range setting Offset value Gain value Digital output value 3 Resolution 1 1 to 5V 1V 5V 0 to 32000 125 0 V 2 0 to 5V 0V 5V 156 3 V 3 10 to 10V 0V 10V 32000 to 32000 312 5 V 4 0 to 10V 0V 10V 0 to 32000 5 1 to 5V extended mode 1V 5V 8000 to 36000 125 0 V User range setting 1 1 32000 to 32000 29 2 V 2 15 10 5 0 5 0 8000 8768 32000 32768 36767 36000 32000 15 10 1 0 8000 8768 32...

Page 43: ...tput value the digital output value is fixed to the maximum or minimum value Set values within the practical range of the analog input and the digital output at each input range If the range is exceeded the resolution and accuracy may not fall within the range of the performance specifications Do not use the values in the dotted line region in the graph of voltage input characteristics Do not set ...

Page 44: ...input value exceeds the range of digital output value the digital output value is fixed to the maximum or minimum value digit Digital output value I Analog input current mA 3 16bit 5 is a 16 bit of 3 32bit 5 is a 32 bit of a Practical analog input range No Input range setting Offset value Gain value Digital output value 3 Resolution 1 4 to 20mA 4mA 20mA 0 to 32000 500 0nA 2 0 to 20mA 0mA 20mA 625 ...

Page 45: ...and accuracy may not fall within the range of the performance specifications Do not use the values in the dotted line region in the graph of current input characteristics Do not set the voltage over 30mA Doing so can cause breakdown of the elements Input range setting Digital output value Minimum Maximum 4 to 20mA 768 32767 0 to 20mA 4 to 20mA extended mode 8768 36767 User range setting 32768 3276...

Page 46: ...ure coefficient The accuracy based on a temperature change of 1 0 0035 1 12 digit An output characteristic change resulting from a change in the offset gain setting or the analog input range does not sacrifice the reference accuracy and temperature coefficient which are maintained within the described range of the performance specifications except for the conditions under noise influence Ex Accura...

Page 47: ...ppendix 3 External Dimensions 45 A Appendix 3 External Dimensions The following figure shows the external dimensions of the A D converter module R60AD8 G Unit mm R60AD16 G Unit mm 98 4 106 110 27 8 98 4 106 110 56 ...

Page 48: ...rminal block converter module 28 Current input characteristics 42 D Dedicated cable 28 E ERR LED 15 External dimensions 45 External wiring 26 F Function block FB 29 G Gain value 39 O Offset value 39 Offset gain setting 35 P Performance specifications 17 R RUN LED 15 V Voltage input characteristics 40 ...

Page 49: ...I 47 MEMO ...

Page 50: ... 2 7 1 Appendix 1 2 3 June 2018 SH NA 081485ENG C Added or modified parts SAFETY PRECAUTIONS COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES INTRODUCTION RELEVANT MANUALS TERMS Chapter 1 Section 2 1 Chapter 5 Section 6 2 8 1 This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any pr...

Page 51: ...been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fir...

Page 52: ...usually produces and retains sufficient spare parts for repairs of its Products for a period of seven 7 years after production is discontinued f MELCO generally announces discontinuation of Products through MELCO s Technical Bulletins Products discontinued and repair parts for them may not be available after their production is discontinued 2 Limits of Warranties a MELCO does not warrant or guaran...

Page 53: ...ersonal injury wrongful death and or physical property damages as well as damages of a pecuniary nature the disclaimers and limitations contained in these terms shall apply to all three types of damages to the fullest extent permitted by law If however the personal injury wrongful death and or physical property damages cannot be disclaimed or limited by law or public policy to the extent provided ...

Page 54: ...mes system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symbols such as or are not specified in this manual SH NA 081485ENG C ...

Page 55: ......

Page 56: ...without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ...

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