Mitsubishi Electric Melsec iQ-R MELSENSOR User Manual Download Page 1

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MELSEC iQ-R Laser Displacement Sensor
Control Module User's Manual (Startup)

-R60MH112NA

Summary of Contents for Melsec iQ-R MELSENSOR

Page 1: ...MELSEC iQ R Laser Displacement Sensor Control Module User s Manual Startup R60MH112NA ...

Page 2: ......

Page 3: ...he safety precautions are classified into two levels WARNING and CAUTION Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference WARNING I...

Page 4: ...gh optical instruments such as a microscope and a telescope Shorten the beam paths as much as possible to prevent diffusion of laser beams Terminate the laser beams at the end of their paths by diffusely reflecting materials of appropriate reflectivity and thermal properties or by absorbers Locate the beam path above or below the eye level Wearing protective eyewear is recommended when handling th...

Page 5: ... to the programmable controller For a fail safe circuit example refer to General Safety Requirements in the MELSEC iQ R Module Configuration Manual 4 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident In an output circuit when a load current ...

Page 6: ...d for applications that have the possibility of causing physical injury or serious damage CAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp heater or solenoid valve a large curren...

Page 7: ...e and fix it with screw s Incorrect interconnection may cause malfunction failure or drop of the module When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completely Poor contact ma...

Page 8: ...nterface may cause failure of the module and external device Tighten the connector screws within the specified torque range Undertightening can cause drop of the screw short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cab...

Page 9: ...heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in injury and fire Shut off the external power supply all phases used in the system before cleaning the module or retightening the connector screws or module fixing screws Failure to do so may result in electri...

Page 10: ...e Failure to do so may cause the module to fail or malfunction After the first use of the product do not perform each of the following operations more than 50 times IEC 61131 2 JIS B 3502 compliant Exceeding the limit may cause malfunction Mounting removing the module to from the base unit Inserting removing the extended SRAM cassette or battery less option cassette to from the CPU module Mounting...

Page 11: ...n to the flash ROM and SD memory card again Doing so can cause malfunction or failure of the module CAUTION When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details on battery regulations in EU member states refer to the MELSEC iQ R Module Configuration Manual CAUTION When transporting lit...

Page 12: ...e of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medic...

Page 13: ...e sure that the end users read this manual Relevant product R60MH112NA COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals MELSEC iQ R Module Configurati...

Page 14: ...12 MEMO ...

Page 15: ...for sensor head replacement 25 CHAPTER 5 SYSTEM CONFIGURATION 27 5 1 Configuration of Laser Displacement Sensor 27 5 2 Supported Software Package 28 CHAPTER 6 INSTALLATION AND WIRING 29 6 1 Correct Usage 29 6 2 Wiring Method 32 Connection method of external power supply 32 Connecting sensor head to control module 35 6 3 Wiring Product 36 CHAPTER 7 COMMUNICATION EXAMPLE 37 7 1 Communication Example...

Page 16: ...buffer memory of the control module Print book e Manual PDF MELSEC iQ R Laser Displacement Sensor Control Module User s Manual Sensor Head SH 082023ENG Precautions for using the sensor head installation methods specifications and maintenance and inspection Print book e Manual PDF Laser Displacement Sensor MH11 SettingTool Version 2 Operating Manual SH 082021ENG Operation methods functions and erro...

Page 17: ... LASER A LED On Sensor head A laser emission Off Sensor head A laser stop LASER B LED On Sensor head B laser emission Off Sensor head B laser stop ALM1 LED On Alarm in OUT1 MELSEC iQ R Laser Displacement Sensor Control Module User s Manual Application Flashing Replacing sensor head Page 25 Procedure for sensor head replacement Off Normal operation ALM2 LED On Alarm in OUT2 MELSEC iQ R Laser Displa...

Page 18: ...16 1 PART NAMES MEMO ...

Page 19: ...0 s 200 s 400 s 1ms 2ms Number of occupied I O points 32 points Buffer memory capacity 64k words Number of connected sensor heads 2 maximum Internal current consumption 5VDC 0 14A maximum External power supply 24VDC 15 to 20 including ripple of 0 5V p p Maximum inrush current 18A 250 s or less Maximum current consumption 0 5A External dimensions Height 106mm Base unit mounting side 98mm Width 27 8...

Page 20: ...18 2 SPECIFICATIONS 2 1 Performance Specifications MEMO ...

Page 21: ...a memory area to another memory area Initialization Initializes the settings in the memory area Save Saves the settings in all the memory areas Function Description Self stop Stops buffering operation automatically Buffering mode Sets the buffering mode Buffering type Selects the output data to be accumulated Buffering rate Loads data to be accumulated for a long time by being longer of the accumu...

Page 22: ...20 3 FUNCTION LIST MEMO ...

Page 23: ...guration by using the engineering tool Page 37 Communication Example Between Control Module and Sensor Head 4 Configuring parameter settings Configure the parameter settings of the control module by using the engineering tool MELSEC iQ R Laser Displacement Sensor Control Module User s Manual Application 5 Measuring an object Configure the settings for connecting of sensor heads and proper measurem...

Page 24: ... head If the RUN LED of the control module is not turn on check that the programmable controller is turned on and the external power supply is connected to the control module 4 Starting up the setting tool Start the setting tool 5 Set the default recipe Set the basic settings depending on a measurement object in the default recipe To select the measurement object in the default recipe can be set t...

Page 25: ...ment value is not displayed refer to the troubleshooting by symptom MELSEC iQ R Laser Displacement Sensor Control Module User s Manual Application Check the peak waveform of the received light intensity and the peak received light intensity on the received light intensity window If an alarm occurs within the measurement range the received light intensity status can be checked by checking the peak ...

Page 26: ...ring an Object Procedures for initialization when the setting is failed When the setting is failed initialize the setting details For details refer to the following MELSEC iQ R Laser Displacement Sensor Control Module User s Manual Application ...

Page 27: ...n off the external power supply 4 Replacing the sensor head Replace the sensor head 5 Turning on the external power supply Turn on the external power supply 6 Checking that the sensor head is recognized After Sensor head configuration complete X4 turns on check Sensor head A READY X2 or Sensor head B READY X3 If Sensor head A READY X2 or Sensor head B READY X3 does not turn on despite the sensor h...

Page 28: ...ror code 3010H occurs Sensor head unconnected Connection head mismatch Automatic head adjustment error Circuit operation failure Head system error Head connection check error 3 Replacing the sensor head Replace the sensor head 4 Turning on the external power supply Turn on the external power supply 5 Checking that an external power supply interruption error is cleared Check that the external power...

Page 29: ...r to the following MELSEC iQ R Module Configuration Manual Precautions When connecting one sensor head to the control module connect the sensor head to the SENSOR HEAD A connector When one sensor head is used and it is connected to the SENSOR HEAD B connector measurement cannot be performed Be careful of the incorrect wiring when connecting each device For the wiring refer to the following Page 32...

Page 30: ...he setting tool refer to the following Laser Displacement Sensor MH11 SettingTool Version 2 Installation Instructions Software license agreement For details on the software license agreement to use the setting tool refer to the following Laser Displacement Sensor MH11 SettingTool Version 2 Operating Manual Operation method and function For details on the operation method and function of the settin...

Page 31: ...aterials such as ammonia or sodium hydroxide Where heavy vibration or impact is applied Where direct sunlight is received Where water oil or chemicals splashes Where load is applied to the product Usage environment For the usage environment refer to the general specifications of the following MELSEC iQ R Module Configuration Manual For details on the sensor head refer to the general specifications...

Page 32: ... power supply be sure to ground the FG terminal to avoid the influence of high frequency noise Do not cascade the FG terminal between control modules When using a transformer in the external power supply be sure to use an insulated transformer The product or the external power supply may be damaged if an auto transformer is used Use an insulated external power supply incorporating a protective cir...

Page 33: ...nected via the sensor head cable to the FG terminal of the control module Connecting Wire connections and connectors Turn off the power of the programmable controller and external power supply before connecting or disconnecting the connectors and any other connections When connecting or disconnecting the sensor head be sure to hold the connector body of the sensor head cable and not to apply extra...

Page 34: ...ctric For details on the terminal block socket please consult your local representative Tightening tool Removal and installation of terminal block Removal To remove a terminal block loosen terminal block mounting screws using a flathead screwdriver and pull out the terminal block Installation To install the terminal block insert a terminal block to a connector and secure the terminal block by atta...

Page 35: ...block Connecting a cable Fully insert a wire having a bar solderless terminal into a wire insertion opening and push the wire in After inserting the wire pull it lightly to check that it is securely clamped Incomplete connections may cause short circuit fire or malfunction Disconnecting a cable Push in the open close button of the wire to be disconnected using a flathead screwdriver Pull out the w...

Page 36: ...und the FG terminals Do not cascade the FG terminal between control modules Ground the FG terminal for each control module Leave the FG terminal on the right side open all the time The number of cascade connectable control modules n depends on the external power supply capacity Cascade the number of control modules that satisfies the following conditions The voltage at the external power supply te...

Page 37: ...has been connected securely Precautions When connecting one sensor head to the control module connect the sensor head to the SENSOR HEAD A connector The measurement cannot be performed when the controller is connected to the SENSOR HEAD B connector Do not mount the sensor head to the control module while the external power supply is turned on Doing so may cause sensor head failure For details on c...

Page 38: ...xtraction failure to the spring clamp terminal block may occur depending on the finished quality of the soldering Do not use bar solderless terminals without insulation sleeve Size Conductor cross section area Material Temperature rating 24 to 14 AWG stranded wire 0 25 to 2 0 Copper 75 or greater Type Model name Applicable wire size Contact Bar solderless terminal AI 0 25 10YE 0 25 PHOENIX CONTACT...

Page 39: ...ule and Sensor Head This sections describes the communication example between the control module and the sensor head System configuration example The communication example uses the following system configuration System configuration 1 Programmable controller system Power supply module R61P CPU module R04CPU Control module R60MH112NA 2 Sensor head MH11H05B0SNA 1 2 ...

Page 40: ... of engineering tool Setting of control module Connect the engineering tool to the CPU module and set the parameters 1 Set the CPU module Project New 2 Click the Setting Change button and set Use Module Label to Yes 3 Click the OK button then the module label of the CPU module is added 4 Set the control module Navigation window Parameter Module Information Right click Add New Module ...

Page 41: ...or parameters that are not shown above For the parameters refer to the following MELSEC iQ R Laser Displacement Sensor Control Module User s Manual Application Program example The following shows the program example of the measurement value acquisition processing Classification Label name Description Device Module label R60MH112_1 bModuleREADY Module READY X0 R60MH112_1 b2StrobeSignal_OUT 1 Strobe...

Page 42: ... value of the depth of a dent is measured when the count start bCountStart is turned off and on then its value is stored in data Max_dent_depth 44 The number of the dents are counted and classified according to its values Number_of_dents_A Dent between 2 m and 5 m Number_of_dents_B Dent 5 m or more ...

Page 43: ...APPX Appendix 1 External Dimensions 41 A APPENDICES Appendix 1 External Dimensions This section describes the external dimensions of the control module Unit mm 98 27 8 125 110 106 ...

Page 44: ...ndix 2 Export Regulations by Japanese Government Appendix 2 Export Regulations by Japanese Government The products have specifications not subject to export regulations by the Foreign Exchange and Foreign Trade Law ...

Page 45: ...APPX Appendix 2 Export Regulations by Japanese Government 43 A MEMO ...

Page 46: ...C Control module 14 CPU module 14 D Device 14 E Engineering tool 14 I Intelligent function 19 L Label 14 M Memory operation function 19 Module label 14 R Recipe selecting function 19 S Sensing function 19 Sensor head 14 Setting tool 14 ...

Page 47: ...I 45 MEMO ...

Page 48: ...te Manual number Description June 2019 SH NA 082017ENG A First edition This manual confers no industrial property rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual ...

Page 49: ...been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fir...

Page 50: ...mes system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies In some cases trademark symbols such as or are not specified in this manual SH NA 082017ENG A ...

Page 51: ......

Page 52: ... without notice When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN ...

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