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Mitsubishi Electric FR-A7AR E, Instruction Manual

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Mitsubishi Electric FR-A7AR E Instruction Manual Download Page 12

7

INSTALLATION AND WIRING (FR-A700/F700 SERIES)

CAUTION

When used with other plug-in options, always connect the FR-A7AR to the connector 1 to prevent malfunction.

Only one type of option per inverter may be used. When two or more options are mounted, priority is in 
order of inverter option connectors 1, 2 and 3, the options having lower priority are inoperative.

When the inverter cannot recognize that the option is mounted due to improper 

installation, etc., " 

 to 

" (option alarm) are displayed for the FR-

A700 series. The errors shown differ according to the mounting positions 
(connectors 1, 2, 3).

The FR-F700 series has one connection connector for the plug-in option. When the inverter can not 

recognize that the option unit is mounted due to improper installation, etc.,  "

 " (option alarm) is 

displayed.

When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the 
option circuit board. Stress applied to the parts by pressing, etc. may cause a failure.

Take care not to drop a hex-head screw for option mounting or mounting screw during mounting and removal.

Pull out the option straight to remove. Otherwise, the connector and to the option circuit board may be 
damaged.

Mounting 

Position

Error 

Display

Connector 1

Connector 2

Connector 3

Summary of Contents for FR-A7AR E

Page 1: ... MANUAL 2 3 4 INVERTER Plug in option 1 FR A7AR FR A7AR E kit Relay output function INSTALLATION AND WIRING FR A700 F700 SERIES INSTALLATION AND WIRING FR E700 SERIES E kit RELAY OUTPUT PRE OPERATION INSTRUCTIONS ...

Page 2: ...the inverter with any cover or wiring cover removed as accidental contact with exposed high voltage terminals and internal components may occur resulting in an electrical shock Even if power is OFF do not remove the front cover of the inverter except for wiring or periodic inspection as you may accidentally touch the charged circuits and get an electric shock Before wiring or inspection check that...

Page 3: ...n Note that sterilization or disinfection of wood packages should also be performed before packing the product CAUTION Before starting operation confirm or adjust the parameter settings Failure to do so may cause some machines to make unexpected motions WARNING Do not modify this product Do not remove any part which is not instructed to be removed in the Instruction Manuals Doing so may lead to a ...

Page 4: ...re Installation Instructions 5 2 2 Installation Procedure 6 2 3 Wiring 8 3 INSTALLATION AND WIRING FR E700 SERIES E kit 11 3 1 Pre Installation Instructions 11 3 2 Installation Procedure 11 3 3 Wiring 17 4 RELAY OUTPUT 20 4 1 Internal Block Diagram 20 4 2 Terminals 21 4 3 Parameter List 21 4 4 Output Signal List FR A700 F700 series 22 4 5 Output Signal List FR E700 series 24 4 6 Connection Diagram...

Page 5: ...for compliance with the EU Directives 26 Appendix 2 Instructions for EAC 27 Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products 28 Appendix 4 Referenced Standard Requirement of Chinese standardized law 29 ...

Page 6: ...name and confirm that the product is as you ordered and intact This product is a plug in option dedicated for the FR A700 F700 E700 series 1 1 1 Packing confirmation FR A700 F700 series Check the enclosed items Plug in option 1 Mounting screw M3 6mm 2 Refer to page 6 Hex head screw for option mounting 5 5mm 1 Refer to page 6 5 5mm ...

Page 7: ...he FR E720 5 5K FR E720 240 or more and FR E740 11K FR E740 230 or more Plug in option 1 Mounting screw M3 6mm 2 Refer to page 13 16 Front cover for plug in option 1 Refer to page 13 16 Option protective cover 1 1 Refer to page 13 Option small cover 2 1 Refer to page 16 Insulation sheet 1 Refer to page 13 16 CAUTION In place of the inverter front cover install a provided front cover for plug in op...

Page 8: ...N INSTRUCTIONS 1 2 Parts Front view Terminal layout Rear view Mounting hole Mounting hole Mounting hole Terminal block Connector Connect to the inverter option connector 2A 2B 2C 1A 1B 1C 3A 3B 3C Refer to page 13 16 ...

Page 9: ...ns 1 Types of output signal 1 changeover contact output three relays are provided 2 Contact capacity 230VAC 0 3A 30VDC 0 3A CAUTION The contacts should be used within the rated capacity to prevent contacts weld resulting from faster contacts wearing ...

Page 10: ...ut power of the inverter is off CAUTION With input power on do not install or remove the plug in option Otherwise the inverter and plug in option may be damaged For prevention of damage due to static electricity touch nearby metal before touching this product to eliminate static electricity from your body ...

Page 11: ...nverter with the accessory mounting screws Tightening torque 0 33N m to 0 40N m If the screw holes do not line up the connector may not have been plugged snugly Check for loose plugging REMARKS Remove a plug in option after removing two screws on both left and right sides When the plug in option is mounted in the connector 3 connector 1 for the FR F700 series it is easier to remove the plug in opt...

Page 12: ...er according to the mounting positions connectors 1 2 3 The FR F700 series has one connection connector for the plug in option When the inverter can not recognize that the option unit is mounted due to improper installation etc option alarm is displayed When installing removing the plug in option hold the sides of the option Do not press on the parts on the option circuit board Stress applied to t...

Page 13: ...ve area Strip the signal wires as shown below If too much of the wire is stripped a short circuit may occur with neighboring wires If not enough of the wire is stripped wires may become loose and fall out Twist the stripped end of wires to prevent them from fraying Do not solder it Use appropriate crimp terminals ferrules blade terminals etc for these terminal blocks as necessary Sheath Shield per...

Page 14: ...orque Wire gauge Screwdriver M3 0 5N m to 0 6N m 0 3mm2 to 0 75mm2 Small flat blade screwdriver Tip thickness 0 4mm tip width 2 5mm CAUTION Undertightening can cause cable disconnection or malfunction Overtightening can cause a short circuit or malfunction due to damage to the screw or unit Crimping tool model No CRIMPFOX 6 Phoenix Contact Co Ltd Terminal screw size Wire gauge mm2 Ferrule part No ...

Page 15: ... terminal block REMARKS When the hook of the inverter front cover is cut off for wiring the protective structure JEM1030 changes to open type IP00 When performing wiring using the space between the inverter front cover and control circuit terminal block take caution not to subject the cable to stress After wiring wire offcuts must not be left in the inverter These may cause a fault failure or malf...

Page 16: ...ing cannot be performed after installing the option For wiring to terminal RUN FU SE of control circuit terminal run cables to prevent them from being caught between the option board and control circuit terminal block as shown in the right figure In case cables are caught the inverter may be damaged When the inverter cannot recognize that the option is mounted due to improper installation etc opti...

Page 17: ...over from the front cover Open the PU cover with a driver etc and remove it in the direction of arrow as shown below REMARKS Because the voltage class model name and serial only voltage class is labeled for the FR E740 5 5K FR E740 120 or more are stated on the PU cover replace a PU cover of a plug in option front cover with the removed PU cover from the inverter 1 Front cover 2 PU cover Open the ...

Page 18: ...nverter with the accessory mounting screws tightening torque 0 33N m to 0 40N m If the screw holes do not line up the connector may not have been plugged snugly Check for loose plugging 7 Remove the PU cover provided on the front cover for plug in option and install the other PU cover which was removed in 2 8 When wiring to the plug in option is completed install the front cover for plug in option...

Page 19: ...FR A7AR put an insulation sheet under the screw platform of inverter A of the following figure and fit the insulation sheet to the screw position on the inverter side B of the following figure CAUTION If an insulation sheet is not installed the inverter and plug in option may malfunction A B ...

Page 20: ...emove the PU cover from the front cover 2 For removing the PU cover refer to page 12 3 Cut off the dummy cover of the front cover 1 with a nipper etc and make a space for installing the option small cover REMARKS Because voltage is stated on the PU cover replace a PU cover of a plug in option front cover with the removed PU cover from the inverter Front cover 1 Dummy cover Cut off the edges so tha...

Page 21: ... torque 0 45N m to 0 55N m If the screw holes do not line up the connector may not have been plugged snugly Check for loose plugging 7 Remove the PU cover provided on the front cover for plug in option and install the other PU cover which was removed in 2 8 When wiring to the plug in option is completed install the front cover for plug in option to the inverter 9 Install the option small cover to ...

Page 22: ...ve area Strip the signal wires as shown below If too much of the wire is stripped a short circuit may occur with neighboring wires If not enough of the wire is stripped wires may become loose and fall out Twist the stripped end of wires to prevent them from fraying Do not solder it Use appropriate crimp terminals ferrules blade terminals etc for these terminal blocks as necessary Sheath Shield per...

Page 23: ... torque Wire gauge Screwdriver M3 0 5N m to 0 6N m 0 3mm2 to 0 75mm2 Small flat blade screwdriver Tip thickness 0 4mm tip width 2 5mm CAUTION Undertightening can cause cable disconnection or malfunction Overtightening can cause a short circuit or malfunction due to damage to the screw or unit Crimping tool model No CRIMPFOX 6 Phoenix Contact Co Ltd Terminal screw size Wire gauge mm2 Ferrule part N...

Page 24: ...ot fitted or wire is not passed through even if the hook of the front cover of the plug in option has been cut off the protective structure JEM1030 changes to open type IP00 CAUTION When wiring take care not to subject the cable to stress After wiring wire offcuts must not be left in the inverter They may cause a fault failure or malfunction Cut off with a nipper etc Cut off a hook at the bottom o...

Page 25: ...nals RUN SU FU etc available with an inverter as standard and output them as relay contact signals Refer to page 22 24 of the Instruction Manual detailed for details The following is the internal block diagram of the FR A7AR 1C Controller Connector RA1 1B 1A 2C RA2 2B 2A 3C RA3 3B 3A ...

Page 26: ... Relay RA1 s normally open contact terminal 1B Relay RA1 s normally closed contact terminal 1C Relay RA1 s contact common terminal 2A Relay RA2 s normally open contact terminal 2B Relay RA2 s normally closed contact terminal 2C Relay RA2 s contact common terminal 3A Relay RA3 s normally open contact terminal 3B Relay RA3 s normally closed contact terminal 3C Relay RA3 s contact common terminal Par...

Page 27: ...ion 14 FDN PID lower limit 15 FUP PID upper limit 16 RL PID forward reverse rotation output 17 MC1 Electronic bypass MC1 18 MC2 Electronic bypass MC2 19 MC3 Electronic bypass MC3 20 BOF Brake opening request 1 25 FAN Fan fault output 26 FIN Heatsink overheat pre alarm 27 ORA Orientation complete 1 28 ORM Orientation fault 1 30 Y30 Forward rotation output 1 31 Y31 Reverse rotation output 1 32 Y32 R...

Page 28: ... side motor 4 connection RO4 4 75 RIO1 Inverter side motor 1 connection RIO1 4 76 RIO2 Inverter side motor 2 connection RIO2 4 77 RIO3 Inverter side motor 3 connection RIO3 4 78 RIO4 Inverter side motor 4 connection RIO4 4 84 RDY Preparation ready signal 1 Setting Signal Name Function Positive logic 85 Y85 DC current feeding 1 86 Y86 Control circuit capacitor life 3 87 Y87 Main circuit capacitor l...

Page 29: ...tion ready 12 Y12 Output current detection 13 Y13 Zero current detection 14 FDN PID lower limit 15 FUP PID upper limit 16 RL PID forward reverse rotation output 20 BOF Brake opening request 25 FAN Fan fault output 26 FIN Heatsink overheat pre alarm 46 Y46 During deceleration at occurrence of power failure retained until release 47 PID During PID control activated 64 Y64 During retry 80 SAFE Safety...

Page 30: ... 1 Recommended connection example 1 2 Recommended connection example 2 When using relay output of the FR A7AR set the alarm output signal ALM instead of the MC1 signal and output it from contacts B and C IM MCCB S1 L21 R1 L11 T L3 S L2 R L1 MC1 MC2 V U MC3 Power supply Motor Inverter W MC1 MC1 MC2 MC3 FR A7AR A C A C MC2 A C MC3 MC3 MC2 IM MCCB MC1 MC2 W V U MC3 Power supply Motor Inverter S1 L21 ...

Page 31: ... authorized representative in the EU The authorized representative in the EU is shown below Name Mitsubishi Electric Europe B V Address Mitsubishi Electric Platz 1 40882 Ratingen Germany Note To use this product in the EU the operating capacity of the relay outputs should be 30 VDC 0 3 A Relay output has basic isolation from the inverter internal circuit EMC Directive We declare that this product ...

Page 32: ...acture year and month and authorized sales representative importer in the CU area of this product refer to the following Country of origin indication Check the package of this product Example MADE IN JAPAN Manufactured year and month Check the SERIAL number indicated on this product Symbol Year Month Control number SERIAL The SERIAL consists of one symbol two characters indicating the production y...

Page 33: ...on of the Use of Hazardous Substances in Electrical and Electronic Products of the People s Republic of China 电器电子产品有害物质限制使用标识要求 本产品中所含有的有害物质的名称 含量 含有部件如下表所示 产品中所含有害物质的名称及含量 上表依据SJ T11364的规定编制 表示该有害物质在该部件所有均质材料中的含量均在GB T26572规定的限量要求以下 表示该有害物质在该部件的至少一种均质材料中的含量超出GB T26572规定的限量要求 即使表中记载为 根据产品型号 也可能会有有害物质的含量为限制值以下的情况 根据产品型号 一部分部件可能不包含在产品中 环境保护使用期限标识 部件名称 2 有害物质 1 铅 Pb 汞 Hg 镉 Cd 六价铬 Cr VI 多溴联苯 PBB 多溴二苯...

Page 34: ...9 APPENDIX Appendix 4 Referenced Standard Requirement of Chinese standardized law This Product is designed and manufactured accordance with following Chinese standards EMC GB T 12668 3 IB NA 0600166ENG E ...

Page 35: ...NA 0600166ENG C Compatible with the FR A700 series Dec 2007 IB NA 0600166ENG D Compatible with the FR E700 series Mar 2019 IB NA 0600166ENG E Appendix 1 Instructions for compliance with the EU Directives Appendix 2 Instructions for EAC Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products Appendix 4 Referenced Standard Requirement of Chinese standardized law Parti...

Page 36: ...HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN INVERTER Printed in Japan Specifications subject to change without notice IB NA 0600166ENG E 1903 MEE ...

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