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Mitsubishi Electric AJ65BT64DAV/DAI, User Manual

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Mitsubishi Electric AJ65BT64DAV/DAI User Manual Download Page 3

 
 
 

A - 1 

 

•

 SAFETY PRECAUTIONS 

•

 

(Read these precautions before using this product.) 

 

Before using this product, please read this manual and the relevant manuals carefully and pay full 
attention to safety to handle the product correctly. 
The instructions given in this manual are concerned with this product. Refer to the user's manual of the 
CPU module to use for a description of the programmable controller system safety instructions. 
In this manual, the safety precautions are classified into two levels: "

WARNING" and "

CAUTION". 

 

 

Indicates that incorrect handling may cause hazardous conditions, 
resulting in death or severe injury.  
 
Indicates that incorrect handling may cause hazardous conditions, 
resulting in minor or moderate injury or property damage. 
 

 
Under some circumstances, failure to observe the precautions given under "

CAUTION" may lead to 

serious consequences. 
Observe the precautions of both levels because they are important for personal and system safety. 
Make sure that the end users read this manual and then keep the manual in a safe place for future 
reference. 
 

[Design Precautions] 

WARNING 

•

 Install a safety circuit external to the programmable controller that keeps the entire system safe 

even when there are problems with the external power supply or the programmable controller. 
Otherwise, trouble could result from erroneous output or erroneous operation. 
(1)  The status of analog output changes depending on the setting of various functions that 

control the analog output. Take sufficient caution when setting for those functions. 
For details of analog output status, refer to Section 3.4.5 ”Combinations of various functions” 

(2)  Normal output may not be obtained due to malfunctions of output elements or the internal 

circuits. So build an external monitoring circuit that will monitor any single outputs that could 
cause serious trouble. 

 

!

 CAUTION 

•

 Do not bunch the control wires or communication cables with the main circuit or power wires, or 

install them close to each other. 
They should be installed 100mm(3.94inch) or more from each other. 
Not doing so could result in noise that would cause erroneous operation. 

•

 At power ON/OFF, voltage or current may instantaneously be output from the output terminal of 

this module. 
In such case, wait until the analog output becomes stable to start controlling the external device. 

WARNING 

CAUTION 

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Summary of Contents for AJ65BT64DAV/DAI

Page 1: ...Digital Analog Converter Module type AJ65BT 64DAV DAI User s Manual Downloaded from ManualsNet com search engine ...

Page 2: ...Downloaded from ManualsNet com search engine ...

Page 3: ... Install a safety circuit external to the programmable controller that keeps the entire system safe even when there are problems with the external power supply or the programmable controller Otherwise trouble could result from erroneous output or erroneous operation 1 The status of analog output changes depending on the setting of various functions that control the analog output Take sufficient ca...

Page 4: ...ion Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is used it may be disconnected when the terminal screw comes loose resulting in failure When wiring in the programmable controller be sure that it is done correctly by checking the product s rated voltage and the terminal layout Connecting a power supply that is different from the ra...

Page 5: ...an cause the module to fail or malfunction Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire Do not drop or apply strong shock to the module Doing so may damage the module Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the module to or from the panel Not doing so could result in da...

Page 6: ...lear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT y Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User y Aircraft or Aerospace Medical applications Tra...

Page 7: ... 3615 D Correction SAFETY PRECAUTIONS Oct 2006 SH NA 3615 E Correction SAFETY PRECAUTIONS Section 4 2 Dec 2006 SH NA 3615 F Partial correction Chapter 2 1 Section 3 5 1 Chapter 5 Dec 2010 SH NA 3615 G Addition CONDITIONS OF USE FOR THE PRODUCT Correction SAFETY PRECAUTIONS Chapter 1 Section 1 1 Chapter 2 Section 3 1 to Section 3 5 Section 3 5 2 Section 3 6 1 Section 3 6 2 Section 4 1 Section 4 3 S...

Page 8: ...alog Output 3 8 3 4 1 Function to specify hold or clear of the analog output when the programmable controller CPU is in the STOP status HOLD CLEAR setting 3 8 3 4 2 Function to specify executing or not executing the D A conversion processing Analog output enable disable flag 3 8 3 4 3 Function to specify enabling or prohibiting of the analog value external output Analog output enable prohibit sett...

Page 9: ...ming Procedure 5 1 5 2 Conditions of Program Example 5 2 5 3 Program Example for Use of the QCPU Q mode 5 4 5 4 Program Example for Use of the QnACPU 5 10 5 5 Program Example for Use of the ACPU QCPU A mode dedicated instructions 5 12 5 6 Program Example for Use of the ACPU QCPU A mode FROM TO instructions 5 16 6 TROUBLESHOOTING 6 1 to 6 2 6 1 Error Code List 6 1 6 2 Troubleshooting 6 1 6 2 1 When...

Page 10: ...ly available SH 080394E 13JR64 MELSEC L CC Link System Master Local Module User s Manual Describes the system configuration Performance specifications functions handling wiring and troubleshooting of the L26CPU BT and LJ61BT11 Optionally available SH 080895ENG 13JZ41 Compliance with the EMC and Low Voltage Directives 1 For programmable controller system To configure a system meeting the requiremen...

Page 11: ...A 9 MEMO Downloaded from ManualsNet com search engine ...

Page 12: ... DAI 1 1 Features The AJ65BT 64DAV DAI has the following features 1 One module can provide four channels of D A conversion The AJ65BT 64DAV DAI can produce output of analog values voltage current to four external devices 2 The analog output enable prohibit setting is possible for each channel The sequence program can specify whether to enable or prohibit analog output to the external devices after...

Page 13: ...1 OVERVIEW MELSEC A 1 2 MEMO 1 Downloaded from ManualsNet com search engine ...

Page 14: ...GURATION 1 Applicable master modules For available master modules visit the CC Link Partner Associations CLPA website at http www cc link org Remark Check the specifications of the master module before use 2 Downloaded from ManualsNet com search engine ...

Page 15: ...2 SYSTEM CONFIGURATION MELSEC A 2 2 MEMO 2 Downloaded from ManualsNet com search engine ...

Page 16: ...o corrosive gas Usage height 1 Less than 2000 m Less than 6562 ft Installation area Within the control board Over voltage category 2 Less than II Pollution rate 3 Less than 2 Remark 1 Do not operate or store the programmable controller in the environment where the pressure applied is equal to greater than the atmospheric pressure at the altitude of 0m Doing so may cause a malfunction Please consul...

Page 17: ... per module Offset gain adjustment Yes user setting or factory setting CC Link station type Remote device station Number of occupied stations 2 stations Connector terminal block 27 point terminal block M3 5 7 screws Supported cable size 0 75 to 2 00mm2 Supported solderless terminal RAV 1 25 3 5 according to JIS C 2805 RAV 2 3 5 Module installation screw M4 x 0 7mm x 16mm or larger screw tightening...

Page 18: ... 0 of 10V 100mV 2 The overall accuracy of the AJ65BT 64 DAI is the accuracy for 20mA 20mA 4mA 0mA 0 4000 Analog output value Digital input value Depending on the operating environment the ambient temperature noise it fluctuates within a range of 1 0 of 20mA 200 A 3 Maximum conversion speed The maximum conversion speed means the time required to read the digital value written in the buffer memory e...

Page 19: ...5BT 64DAV AJ65BT 64DAI Offset value 0V 4mA Gain value 10V 20mA 4 The offset value and gain value can be set separately for each channel in the test mode 3 3 2 I O conversion characteristics 1 When AJ65BT 64DAV is used 15 V 10 5 5 10 15 0 2000 2048 2000 2047 0 Analog output voltage Offset value Gain value Digital input value Analog output practical range Figure 3 1 I O conversion characteristics of...

Page 20: ...ital input value is at 1000 and 500 Number Digital input value Analog output voltage 1000 5 0V 1 500 2 5V 1000 0V 2 500 5 0V 1000 6 0V 3 500 5 0V Analog resolution 2000 Gain value Offset value Analog output Analog resolution Digital input value Offset value The I O conversion characteristics are shown in the graph on the right when the offset value and the gain value are set as in the following ta...

Page 21: ... analog value The resolution of AJ65BT 64DAI can be set arbitrarily by modifying the settings of the offset value and gain value How to calculate the analog value resolution and the analog output value for a given digital input value when the settings of the offset value and gain value are changed is shown Analog output Analog resolution Digital input value Offset value Analog resolution 4000 Gain...

Page 22: ...64DAI The analog output voltage for the characteristic graphs 1 to 3 becomes as below when the digital input value is at 2000 and 1000 Number Digital input value Analog output voltage 2000 15mA 1 1000 12 5mA 2000 12mA 2 1000 8mA 2000 11mA 3 1000 8 5mA The I O conversion characteristics are shown in the graph on the right when the offset value and the gain value are set as in the following table Nu...

Page 23: ...able disable flag ON D A conversion value OFF Offset value 3 4 3 Function to specify enabling or prohibiting of the analog value external output Analog output enable prohibit setting Using this function whether to enable or prohibit the external output of the analog signal can be specified for each channel by writing 0 or 1 to the remote register s address from the programmable controller program ...

Page 24: ...error status Offset value 0V 0mA Offset value 0V 0mA Analog value before the CPU error is retained 0V 0mA Analog output status when an error has occurred in the AJ65BT 64DAV DAI Output of the maximum or minimum analog value 0V 0mA Offset value 0V 0mA Output of the maximum or minimum analog value 0V 0mA Analog output status when a WDT error has occurred in the AJ65BT 64DAV DAI 0V 0mA Analog output ...

Page 25: ... output enable disable flag to RYn4 Offset gain value selection RXnF Unusable RYn5 to RYnF Unusable RX n 1 0 to RX n 1 7 Unusable RY n 1 0 to RY n 1 7 Unusable RX n 1 8 Initial data processing request flag RY n 1 8 Initial data processing complete flag RX n 1 9 Initial data setting complete flag RY n 1 9 Initial data setting request flag RX n 1 A Error status flag RY n 1 A Error reset request flag...

Page 26: ... the power is turned on or after the hardware reset It is turned off during the test mode This is used to interlock the read and write from the master module RYn0 to RYn3 CH analog output enable disable flag These are the analog value output enable signals for channels 1 through 4 The analog output value from the corresponding channel is enabled when turned on Turn it off to prohibit the output of...

Page 27: ... CH 3 digital value setting 0 RWwm 3 CH 4 digital value setting 0 Section 3 6 2 RWwm 4 Analog output enable disable setting 0 Section 3 6 3 RWwm 5 RWwm 6 Write area M R RWwm 7 Unusable RWrn CH 1 set value check code 0 RWrn 1 CH 2 set value check code 0 RWrn 2 CH 3 set value check code 0 RWrn 3 CH 4 set value check code 0 Section 3 6 4 RWrn 4 Error code 0 Section 3 6 5 RWrn 5 RWrn 6 Read area R M R...

Page 28: ...Wrn to RWrn 3 Table 3 7 Available setting range of the digital value Model Name Available setting range Digital value for the D A conversion when the value beyond the range is set AJ65BT 64DAV 2048 to 2047 Practical range 2000 to 2000 2048 or higher 2047 2049 or lower 2048 AJ65BT 64DAI 0 to 4095 Practical range 0 to 4000 4096 or higher 4095 1 or lower 0 3 6 3 Analog output enable prohibit channel ...

Page 29: ...eck code is reset by turning on the error reset request flag RY n 1 A 3 6 5 Error code 1 If an error occurs when starting the module or writing data to the AJ65BT 64DAV DAI the RUN LED flashes the following error code is stored in the error code RWrn 4 in the AJ65BT 64DAV DAI remote register Error code list Error code Error description Processing 11 The set digital value is outside the setting ran...

Page 30: ... deterioration of the product z For protection of the switches do not remove the cushioning material before installation z Securely fix the module with a DIN rail or mounting screws Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunc...

Page 31: ...essed 4 OFFSET GAIN Offset gain setting switch The switch to set the offset gain values during test mode 1 OFFSET position Calibration mode for the offset value 2 GAIN position Calibration mode for gain value 3 SET position When the switch is set from the OFFSET GAIN position which are modes to record offset gain value to the SET position to the SET position the offset gain value is recorded 5 UP ...

Page 32: ...power is shut off Normal mode On Normal operation Flashing Write data error Off 24VDC power shutoff or watchdog timer error RUN LED Test mode Flashing Flashes in 0 5 second intervals when the offset gain setting switch is at OFFSET or GAIN Flashes in 0 1 second intervals when exceeding the upper or lower limits of the allowable setting using the UP DOWN switch Off When the offset gain setting swit...

Page 33: ...4 SETUP AND PREPARATION BEFORE OPERATION MELSEC A 4 4 4 3 Offset Gain Setting When changing the I O conversion characteristics follow the procedure below Downloaded from ManualsNet com search engine ...

Page 34: ... gain setting in the range from DC 10 to 10V or from 4 to 20mA When the setting exceeds this range the maximum resolution or total precision may not be in the range indicated in the performance specification 4 4 Station Number Setting By the AJ65BT 64DAV DAI station number setting the addresses to store the control I O signal data and read write data are determined For details refer to the user s ...

Page 35: ...g of the CC Link dedicated cable which connects the AJ65BT 64DAV DAI and the master module is described 4 6 1 CC Link dedicated cable connections The CC Link dedicated cable connections between the AJ65BT 64DAV DAI and master module are as follows Downloaded from ManualsNet com search engine ...

Page 36: ...he control wires or load cables from other than the programmable controller with the wires to the module or install them close to each other Doing this makes the wiring easy to accept the noise surge or induction effects 3 Perform a one point grounding for the shielded line or the shield of the shielded cable 4 7 2 Wiring between the AJ65BT 64DAV DAI and external devices 1 Wiring example of the AJ...

Page 37: ...nect a condenser with about 0 1 to 0 47μF 25V or higher voltage resistant product to the input terminal of the external device Figure 4 2 Wiring example of the AJ65BT 64DAI and external devices Remark Though you can perform the jumper wiring of the common line on the external device side the commons are connected also inside this module When wiring be careful of sneak currents on the external devi...

Page 38: ...CPU AnACPU AnUCPU QCPU A mode Programming Manual Dedicated Instructions for details of the dedicated instructions 5 1 Programming Procedure Create programs for executing the digital analog conversion of the AJ65BT 64DAV DAI in the following procedure 1 When using the QCPU Q mode you can use the remote device station initialization procedure registration function to make settings When using the ACP...

Page 39: ...rogram Example The program examples in this chapter are created under the following conditions 1 System configuration 2 Relationships between programmable controller CPU master module and AJ65BT 64DAV 5 Downloaded from ManualsNet com search engine ...

Page 40: ...ngs Offset gain value selection Factory setting Analog output enable disable setting RWw4 Channels 1 2 3 4 enable 4 Other settings Setting Item Settings CH 1 digital value setting RWw0 50 CH 2 digital value setting RWw1 100 CH 3 digital value setting RWw2 200 CH 4 digital value setting RWw3 3000 CH 1 analog output enable disable flag RY00 Enable CH 2 analog output enable disable flag RY01 Enable C...

Page 41: ... following conditions GX Developer is used to set the network and automatic refresh parameters Using the remote device station initialization procedure registration function facilitates initial settings 1 Parameter setting a Network parameter setting b Automatic refresh parameter setting Downloaded from ManualsNet com search engine ...

Page 42: ...est flag RX18 turns off Initial data processing complete flag RY18 is turned off Initial data setting complete flag RX19 turns on Initial data setting request flag RY19 is turned off c Setting results The setting results are shown below POINT 1 If the remote device station initialization procedure registration directive SB000D is turned off after the initial processing all RY signals that were tur...

Page 43: ...5 PROGRAMMING MELSEC A 5 6 3 Program example Downloaded from ManualsNet com search engine ...

Page 44: ...ow System configuration Corrected program RX m 1 B and RX n 1 B are remote READY RX m 1 8 and RX n 1 8 are initial data processing request flags Insert the remote READY and initial data processing request flags for all the stations to which the remote device station initialization procedure registration has been made into the program Downloaded from ManualsNet com search engine ...

Page 45: ... 1 has two programming patterns as shown in the above and the below figures To check which pattern can be used refer to the manual for the remote device to be used System configuration Corrected program RX p 1 9 and RX q 1 9 are initial data setting completion flags RX p 1 8 and RX q 1 8 are initial data processing request flags Downloaded from ManualsNet com search engine ...

Page 46: ...32 or later Fro details refer to the CC Link System Master Local Module User s Manual CHAPTER 4 FUNCTIONS 2 Before the communication program is executed with remote device stations the program enclosed by the dotted line 1 enables the initial setting by using the SB0D remote device station initialization procedure registration instruction and SB5F completion status of remote device station initial...

Page 47: ...setting a Network parameter setting b Automatic refresh parameter setting POINT When the QnACPU is used using Y as the remote output RY refresh device of the automatic refresh parameter may not hold the analog value even for the HOLD setting For the HOLD setting use M or B as the remote output RY refresh device Downloaded from ManualsNet com search engine ...

Page 48: ...t enable disable flag RY01 Turns on CH 3 analog output enable disable flag RY02 Turns on CH 4 analog output enable disable flag RY03 Reads error codes RWr4 Turns on error reset request flag RY1A Turns off error reset request flag RY1A Analog output enable disable setting RWw4 Turns on initial data procedure completion flag RY18 Turns on initial data setting request flag RY19 Offset gain value sele...

Page 49: ...uction Setting of automatic refresh parameters using RRPA dedicated instruction Synchronization mode invalid Number of connected modules 1 AJ65BT 64DAV station information remote device station 2 stations occupied station No 1 Dedicated instruction RLPA Starting I O number of master module Parameter storage starting device Device which turns on 1 scan at completion Reads parameter status at abnorm...

Page 50: ...00 Sets 32points Sets RW starting number Sets D Sets D200 Sets 264points Sets SB starting number Sets B Sets B0 Sets 512points Sets SW starting number Sets W Sets W0 Sets 512points Dedicated instruction RRPA Starting I O number of master module Parameter storage starting device Downloaded from ManualsNet com search engine ...

Page 51: ... 4 digital value setting RWw3 300 Turns on initial data setting request flag RY19 Offset gain value selection RY04 Analog output enable disable setting RWw4 Turns on initial data setting request flag RY19 Turns off initial data processing completion flag RY18 Turns off initial data setting request flag RY19 Turns on CH 1 analog output enable disable flag RY00 Turns on CH 2 analog output enable dis...

Page 52: ... Processing at error occurence Reads CH Check code RWr0 RWr1 RWr2 RWr3 Reads error code RWr4 Turns on error reset request flag RY1A Turns off error reset request flag RY1A Error reset Downloaded from ManualsNet com search engine ...

Page 53: ...5 PROGRAMMING MELSEC A 5 16 5 6 Program Example for Use of the ACPU QCPU A mode FROM TO instructions Downloaded from ManualsNet com search engine ...

Page 54: ...ue setting RWw2 200 CH 4 digital value setting RWw3 300 Writes to the master station Turns on initial data procedure completion flag RY18 Turns on initial data setting request flag RY19 Turns off initial data procedure completion flag RY18 Turns off initial data setting request flag RY19 Turns on CH 1 analog output enable disable flag RY00 Turns on CH 2 analog output enable disable flag RY01 Turns...

Page 55: ...8 Processing at error occurence Error reset Read CH Check code RWr0 RWr1 RWr2 RWr3 Read error code RWr4 Turns on error reset request flag RY1A Turns off error reset request flag RY1A Downloaded from ManualsNet com search engine ...

Page 56: ...action Is the 24VDC power on Check the power External power supply Is the 24VDC power voltage at the regulated value Set the voltage within the range 18 to 30V Is there a short between the TEST terminals test mode Release the TEST terminal after adjusting the offset gain c When the AJ65BT 64DAV DAI LINK RUN LED turns off Refer to the master module troubleshooting section d When the AJ65BT 64DAV DA...

Page 57: ...rectly Is it overlapping another station Breakdown of the corresponding module station number switch Check the master side Check the slave station side Turn on the power Is the supplied voltage within the specified range Adjust the supplied voltage to within the specified range Breakdown of the corresponding module Is the communication cable wired correctly 1 Breakdown of the corresponding module ...

Page 58: ... Installation hole Unit mm inch 63 2 48 9 5 0 37 56 2 2 65 2 56 143 5 63 151 9 5 98 MITSUBISHI AJ65BT 64DAV X10 X1 STATION NO B RATE CH OFFSET UP SET GAIN DOWN RESET PW RUN L RUN SD RD L ERR MELSEC 0 1 2 3 4 0 1 2 3 4 5 6 0 1 2 3 4 5 6 7 8 9 1 2 3 4 App Downloaded from ManualsNet com search engine ...

Page 59: ...tallation hole Unit mm inch 63 2 48 9 5 0 37 56 2 2 65 2 56 143 5 63 151 9 5 98 MITSUBISHI AJ65BT 64DAI X10 X1 STATION NO B RATE CH OFFSET UP SET GAIN DOWN RESET PW RUN L RUN SD RD L ERR MELSEC 0 1 2 3 4 0 1 2 3 4 5 6 0 1 2 3 4 5 6 7 8 9 1 2 3 4 App Downloaded from ManualsNet com search engine ...

Page 60: ...r structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and...

Page 61: ...Downloaded from ManualsNet com search engine ...

Page 62: ...orted from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Downloaded from ManualsNet com search engine ...

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