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mvip@mitech-ndt.com

thickness of which is known, e.g. from having been measured by some other means.

1

Perform a Probe-Zero.

2

Apply couplant to the sample piece.

3

Press the transducer against the sample piece, making sure that the transducer sits flat

against the surface of the sample. The display should show some thickness value, and the
coupling status indicator should appear.

4

Having achieved a stable reading, remove the transducer. If the displayed thickness

changes from the value shown while the transducer was coupled, repeat step 3.

5

Use the

key and the

key to adjust the displayed thickness up or down, until it

matches the thickness of the sample piece.

6

Press the

key. The gauge is now displaying the sound velocity value it has calculated

based on the thickness value that was entered.

7

Press the

key to exit the calibration mode. The gauge is now ready to perform

measurements.

4.4.2 Calibration to a known velocity

Note: This procedure requires that the operator knows the sound velocity of the material to be
measured. A table of common materials and their sound velocities can be found in Appendix A of
this manual.

1

On the measurement screen, press the

key multiple times to tab to the sound velocity

item.

2

Press the

key to switch among the preset commonly using velocities. Use the

key and the

key to adjust the sound velocity value up or down, until it matches the sound

velocity of the material to be measured.

3

Press the

key to exit from the calibration mode. The gauge is now ready to perform

measurements.

4

Another method to set the instrument with a known sound velocity is as following:

5

Highlight the

Test Set

】-

>

Velocity Set

submenu item, press

to enter the sound

velocity set screen.

6

Press the

key multiple times to tab to the numeric digit to be changed; Use the

/

key to increase/decrease numeric values on the display until it matches the sound velocity of the
material to be measured. An auto repeat function is built in, so that when the key is held down,
numeric values will increment/decrement at an increasing rate.

7

Press the

key to confirm the modifying

or press the

key to cancel the

calibration.

To achieve the most accurate measurements possible, it is generally advisable to always

calibrate the gauge to a sample piece of known thickness. Material composition (and thus, its
sound velocity) sometimes varies from lot to lot and from manufacturer to manufacturer.
Calibration to a sample of known thickness will ensure that the gauge is set as closely as possible
to the sound velocity of the material to be measured.

4.5 Making Measurements

When the tool is displaying thickness measurements, the display will hold the last value

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Summary of Contents for MT200

Page 1: ...Ultrasonic Thickness Gauge MT200 User s Manual MITECH CO LTD www mitech ndt com www ponpe com ...

Page 2: ...4 2 Transducer Set 10 4 3 Probe Zero 11 4 4 Sound Velocity 11 4 5 Making Measurements 12 4 6 Two Point Calibration 13 4 7 Scan mode 14 4 9 Resolution 14 4 10 Unit Scale 14 4 11 Memory Management 15 4 12 Data Printing 16 4 13 System Set 16 4 14 System information 17 4 15 EL Backlight 17 4 16 Battery Information 17 4 17 Auto Power Off 17 4 18 System Reset 17 4 19 Connecting to a Computer 17 5 Menu O...

Page 3: ...3 mvip mitech ndt com Appendix A Sound Velocities 20 Appendix B Applications Notes 21 User Notes 23 sale ponpe com ponpe com ...

Page 4: ... 2 Main Functions Capable of performing measurements on a wide range of material including metals plastic ceramics composites epoxies glass and other ultrasonic wave well conductive materials Four transducer models are available for special application including for coarse grain material and high temperature applications Probe Zero function Sound Velocity Calibration function Two Point Calibration...

Page 5: ...g Manual 1 6 Screwdriver 1 7 Alkaline battery 2 AA size 8 Optional Configur ation 9 Transducer N02 See Table3 1 10 Transducer N07 11 Transducer HT5 12 Mini thermal printer 1 13 Print cable 1 14 DataPro for Thickness Gauge 1 For use on the PC 15 Communication Cable 1 1 5 Operating Conditions Operating Temperature 20 60 Storage Temperature 30 70 Relative Humidity 90 The surrounding environment shoul...

Page 6: ...e 4 Battery Cover 5 Keypad 6 LCD Display 7 Socket of Transducer no polarity 8 Probe zero disc 9 Aluminum Case 10 Label MT200 M i Tech 2 1 8 Enter MiTech Inc Ltd 5 Switch Selection 6 Save Delete 7 Exit 3 M i Tech 4 8 2 Power On Off POWER 2 X 1 5V 4 Probe Zero OPERATION GUIDE 1 Plug in the transducer 3 Backlight On Off THICKNESS GAUGE MT200 2 9 5 6 SN 7 10 sale ponpe com ...

Page 7: ...s Operating Hint Show hints of current operation FIL File selection MEM Memory data viewing PRB Transducer set VEL Change velocity CAL Velocity calibration DPC Dual Point Calibration state ZER Probe zero state SCA Indicate that current thickness measurement mode is scan mode and not single point mode File Name show current file name Record No Count Indicate current record number while this item is...

Page 8: ...operties of transducers which should be considered when selecting a transducer for a specific job Generally speaking the best transducer for a job is one that sends sufficient ultrasonic energy into the material being measured such that a strong stable echo is received by the gauge Several factors affect the strength of ultrasound as it travels These are outlined below Initial Signal Strength The ...

Page 9: ...o calculate the thickness of the material being measured The transducer connects to the instrument via the attached cable and two coaxial connectors When using transducers the orientation of the dual coaxial connectors is not critical either plug may be fitted to either socket in the instrument The transducer must be used correctly in order for the instrument to produce accurate reliable measureme...

Page 10: ...mes diffused and scattered in all directions In addition to posing obstacles to measurement rough surfaces contribute to excessive wear of the transducer particularly in situations where the transducer is scrubbed along the surface Transducers should be inspected on a regular basis for signs of uneven wear of the wearface If the wearface is worn on one side more than another the sound beam penetra...

Page 11: ...int the instrument has successfully calculated its internal error factor and will compensate for this value in any subsequent measurements When performing a probe zero the instrument will always use the sound velocity value of the built in probe disc even if some other velocity value has been entered for making actual measurements Though the instrument will remember the last probe zero performed i...

Page 12: ...y to switch among the preset commonly using velocities Use the key and the key to adjust the sound velocity value up or down until it matches the sound velocity of the material to be measured 3 Press the key to exit from the calibration mode The gauge is now ready to perform measurements 4 Another method to set the instrument with a known sound velocity is as following 5 Highlight the Test Set Vel...

Page 13: ...last measurement made Note Occasionally a small film of couplant will be drawn out between the transducer and the surface as the transducer is removed When this happens the gauge may perform a measurement through this couplant film resulting in a measurement that is larger or smaller than it should be This phenomenon is obvious when one thickness value is observed while the transducer is in place ...

Page 14: ...d When the transducer is removed from the material being scanned the gauge will display the smallest measurement it found On the Test Set Work Mode menu item press to toggle between single point mode and scan mode 4 8 Resolution The Limit Set feature of the gauge allows the user to set an audible and visual parameter when taking measurements If a measurement is beyond the limit range set by the us...

Page 15: ... is highlighted Use the key and the key to change the record number The gauge will automatically read the stored values according the record number from the memory and display them on the Thickness Reading area of the screen simultaneously If you want to delete the displaying record data from the memory just press the key The other way to view the stored record is by menu operations On the Memory ...

Page 16: ...le to the mini printer via RS232 port and print them out 4 12 2 Print Selected File Enter the Print function menu screen and highlight the Print Memory menu item then press the key After specifying the start file name and the end file name the gauge will send all the data in the files specified to print out 4 12 3 Print All Memory Enter the Print function menu screen and highlight the Print All Me...

Page 17: ...off the cover of the battery and take out the two batteries 3 Insert the new batteries into the instrument 4 Replug the battery cover 5 Power on the instrument to check Please take out the batteries when not working during a long period of time Suggest to replace the batteries when the battery capacity indicator shows half capacity 4 17 Auto Power Off The instrument features an auto power off func...

Page 18: ...to tab to the numeric digit to be changed Use the key to increase decrease numeric values on the display until it matches the desired value 5 5 Save and Exit Press the key to confirm the modifying and return back to the previous screen 5 6 Cancel and Exit Press the key to cancel the change and return back to the previous screen 6 Servicing When the hardness tester appears some other abnormal pheno...

Page 19: ...ort and Storage 1 Keep it away from vibration strong magnetic field corrosive medium dumpiness and dust Storage in ordinary temperature 2 With original packing transport is allowed on the third grade highway sale ponpe com ponpe com ...

Page 20: ...3 5930 Cast Iron 0 173 0 229 4400 5820 Lead 0 094 2400 Nylon 0 105 2680 Silver 0 142 3607 Gold 0 128 3251 Zinc 0 164 4170 Titanium 0 236 5990 Tin 0 117 2960 0 109 2760 Epoxy resin 0 100 2540 Ice 0 157 3988 Nickel 0 222 5639 Plexiglass 0 106 2692 Polystyrene 0 092 2337 Porcelain 0 230 5842 PVC 0 094 2388 Quartz glass 0 222 5639 Rubber vulcanized 0 091 2311 Teflon 0 056 1422 Water 0 058 1473 sale po...

Page 21: ...erial When performing measurements on hot surfaces it may also be necessary to use a specially constructed high temperature transducer These transducers are built using materials which can withstand high temperatures Even so it is recommended that the probe be left in contact with the surface for as short a time as needed to acquire a stable measurement While the transducer is in contact with a ho...

Page 22: ... Propylene glycol is suitable for most applications In difficult applications where maximum transfer of sound energy is required glycerin is recommended However on some metals glycerin can promote corrosion by means of water absorption and thus may be undesirable Other suitable couplants for measurements at normal temperatures may include water various oils and greases gels and silicone fluids Mea...

Page 23: ...ing to repair sheet In accordance with the international relevant regulations the following are not within the scope of free warranty Damage caused by man made or improper keeping Self dismantle or non special repair shop dismantle Do not follow the requirement of service registration or warranty expired Consumable parts Service promise MITECH users have lifelong maintenance service Free maintenan...

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