MITECH MT150 User Manual Download Page 11

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in the display will indicate the actual thickness of the material directly beneath the transducer.

If the coupling status indicator does not appear, not stable, or the numbers on the display seem

erratic, firstly check to make sure that there is an adequate film of couplant beneath the transducer,
and that the transducer is seated flat against the material. If the condition persists, it may be
necessary to select a different transducer (size or frequency) for the material being measured.

While the transducer is in contact with the material that is being measured, the instrument will

perform four measurements every second, updating its display as it does so. When the transducer is
removed from the surface, the display will hold the last measurement made.

Note

Occasionally, a small film of couplant will be drawn out between the transducer and the surface

as the transducer is removed. When this happens, the gauge may perform a measurement through
this couplant film, resulting in a measurement that is larger or smaller than it should be. This
phenomenon is obvious when one thickness value is observed while the transducer is in place, and
another value is observed after the transducer is removed. In addition, measurements through very
thick paint or coatings may result in the paint or coating being measured rather than the actual
material intended. The responsibility for proper use of the instrument, and recognition of these types of
phenomenon, rests solely with the user of the instrument.

4.5 Scan mode

While the gauge excels at making single point measurements, it is sometimes desirable to

examine a larger region, searching for the thinnest point. The gauge includes a feature, called Scan
Mode, which allows it to do just that.

In normal operation, the gauge performs and displays four measurements every second, which is

quite adequate for single measurements. In Scan Mode, however, the gauge performs ten
measurements every second, and displays the readings while scanning. While the transducer is in
contact with the material being measured, the gauge is keeping track of the lowest measurement it
finds. The transducer may be “scrubbed” across a surface, and any brief interruptions in the signal will
be ignored. When the transducer loses contact with the surface for more than two seconds, the gauge
will display the smallest measurement it found. When the transducer is removed from the material
being scanned, the gauge will display the smallest measurement it found.

When the scan mode is turned off, the single point mode will be automatically turned on. Turn

on/off the scan mode by the following steps:

Press the

key to switch the scan measurement mode on and off. It will display the current

condition of the scan mode on the main screen.

4.6 Changing Resolution

MT160 has selectable display resolution, which is 0.1mm and 0.01mm. This function is not

available for MT150, which is fixed to 0.1mm.

Press down the

key while turning on the gauge will switch the resolution between “High” and

“Low”.

4.7 Changing Units

On the measurement mode, press the

key to switch back and forth between imperial and

metric units.

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Summary of Contents for MT150

Page 1: ...Ultrasonic Thickness Gauge MT150 160 User s Manual MITECH CO LTD www mitech ndt com www ponpe com ...

Page 2: ...urfaces 8 4 Operation 8 4 1 Power On Off 8 4 2 Probe Zero 8 4 3 Sound Velocity Calibration 9 4 4 Making Measurements 10 4 5 Scan mode 11 4 6 Changing Resolution 11 4 7 Changing Units 11 4 8 Memory Management 12 4 9 Data Printing 12 4 10 Beep Mode 13 4 11 EL Backlight 13 4 12 Battery Information 13 4 13 Auto Power Off 13 4 14 System Reset 13 4 15 Connecting to a Computer 13 5 Servicing 13 6 Transpo...

Page 3: ... 300 mm in Steel Sound Velocity Range 1000 9999 m s Resolution MT150 0 1mm MT160 0 1mm 0 01mm Accuracy 0 5 Thickness 0 04 mm depends on materials and conditions Units Metric Imperial unit selectable Four measurements readings per second for single point measurement and ten per second for Scan Mode Memory for up to 20 files up to 99 values for each file of stored values Power Source Two AA size 1 5...

Page 4: ...al ultrasonic thickness gauge determines the thickness of a part or structure by accurately measuring the time required for a short ultrasonic pulse generated by a transducer to travel through the thickness of the material reflect from the back or inside surface and be returned to the transducer The measured two way transit time is divided by two to account for the down and back travel path and th...

Page 5: ...een Coupling Status Indicate the coupling status While the gauge is taking a measurement the coupling status should be on If it is not on or not stable the gauge is having difficulty achieving a stable measurement and the thickness value displayed will most likely be erroneous Unit Current unit system MM or IN for thickness value M S or IN μS for sound velocity Battery Information Display the rest...

Page 6: ... being measured than a small emitting area Thus a so called 1 2 inch transducer will emit a stronger signal than a 1 4 inch transducer Absorption and Scattering As ultrasound travels through any material it is partly absorbed If the material through which the sound travels has any grain structure the sound waves will experience scattering Both of these effects reduce the strength of the waves and ...

Page 7: ...transducer The two semicircles of the wearface are visible as is the barrier separating them One of the semicircles is responsible for conducting ultrasonic sound into the material being measured and the other semicircle is responsible for conducting the echoed sound back into the transducer When the transducer is placed against the material being measured it is the area directly beneath the cente...

Page 8: ...orn on one side more than another the sound beam penetrating the test material may no longer be perpendicular to the material surface In this case it will be difficult to exactly locate tiny irregularities in the material being measured as the focus of the sound beam no longer lies directly beneath the transducer 4 Operation 4 1 Power On Off The instrument is turned on by pressing the key The gaug...

Page 9: ...r to calibration will result in a multi material velocity calculation that may be different from the actual material velocity intended to be measured 4 3 1 Calibration to a known thickness Note This procedure requires a sample piece of the specific material to be measured the exact thickness of which is known e g from having been measured by some other means 1 Perform a Probe Zero 2 Apply couplant...

Page 10: ... changes from the value shown while the transducer was coupled repeat step 3 5 Press the key The MM or IN symbol should begin flashing 6 Use the key and the key to adjust the displayed thickness up or down until it matches the thickness of the sample piece 7 Press the key The display will flash 1OF2 Repeat steps 3 through 6 on the second calibration point 8 Press the key so that The M S or IN μS s...

Page 11: ... solely with the user of the instrument 4 5 Scan mode While the gauge excels at making single point measurements it is sometimes desirable to examine a larger region searching for the thinnest point The gauge includes a feature called Scan Mode which allows it to do just that In normal operation the gauge performs and displays four measurements every second which is quite adequate for single measu...

Page 12: ...ements 3 Press the key on the desired file It will automatically clear the file and display DEL 4 Press the key at any time to exit the data logging functions and return to measurement mode 4 8 3 Viewing deleting stored record This function provides the user with the ability to view delete a record in a desired file previously saved in memory Following is the steps 1 Press the key to activate the ...

Page 13: ...hould be replaced Please take out the batteries when not working during a long period of time 4 13 Auto Power Off The instrument features an auto power off function designed to conserve battery life If the tool is idle for 5 minutes it will turn itself off While the voltage of the battery is too low this function will also work 4 14 System Reset Press down the key while powering on the instrument ...

Page 14: ...ss 0 222 5639 Rubber vulcanized 0 091 2311 Teflon 0 056 1422 Water 0 058 1473 Appendix B Applications Notes Measuring pipe and tubing When measuring a piece of pipe to determine the thickness of the pipe wall orientation of the transducers is important If the diameter of the pipe is larger than approximately 4 inches measurements should be made with the transducer oriented so that the gap in the w...

Page 15: ...efore sound velocity may vary considerably from one piece to another Some laminated materials may even exhibit noticeable changes in sound velocity across a single surface The only way to reliably measure such materials is by performing a calibration procedure on a sample piece of known thickness Ideally this sample material should be a part of the same piece being measured or at least from the sa...

Page 16: ...tures may include water various oils and greases gels and silicone fluids Measurements at elevated temperatures will require specially formulated high temperature couplants Inherent in ultrasonic thickness measurement is the possibility that the instrument will use the second rather than the first echo from the back surface of the material being measured while in standard pulse echo mode This may ...

Page 17: ...ing to repair sheet In accordance with the international relevant regulations the following are not within the scope of free warranty Damage caused by man made or improper keeping Self dismantle or non special repair shop dismantle Do not follow the requirement of service registration or warranty expired Consumable parts Service promise MITECH users have lifelong maintenance service Free maintenan...

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