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MITECH MR200, User Manual

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MITECH MR200 User Manual Download Page 2

1

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CONTENTS

1 Overview

..................................................................................................................................................................2

1.1 Technical Parameters

................................................................................................................................. 2

1.2 Functions &Features

...................................................................................................................................2

1.3 Working Principle

.........................................................................................................................................3

1.4 Instrument Configuration

............................................................................................................................3

1.5 Working Conditions

..................................................................................................................................... 4

2 Structure and Outline

.......................................................................................................................................... 4

2.1 Main Body Structure

................................................................................................................................... 4

2.2 Probe Structure

............................................................................................................................................4

2.3 Display

...........................................................................................................................................................5

2.4 Keypad Definitions

...................................................................................................................................... 5

3. Operation

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5

3.1 Connecting Probe

........................................................................................................................................5

3.2 Power On/Off

................................................................................................................................................5

3.3 Battery Charging

..........................................................................................................................................6

3.4 Parameter Setting

........................................................................................................................................6

3.5 Preparation Before Measurement

............................................................................................................ 7

3.6 Start Measurement

......................................................................................................................................8

3.7 Display Readings

.........................................................................................................................................9

3.8 Save/Read Measurement Results

..........................................................................................................10

3.9 Print Measurement Results

..................................................................................................................... 10

3.10 Communication With PC

........................................................................................................................11

3.11 Remote Control and Measurement

...................................................................................................... 12

3.12 SD Card Instructions

...............................................................................................................................12

4 Software Information

......................................................................................................................................... 12

5 Maintenance

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12

5.1 Probe

........................................................................................................................................................... 12

5.2 Main Unit

.....................................................................................................................................................12

5.3 Battery

......................................................................................................................................................... 12

5.4 Calibration Specimen

................................................................................................................................12

5.5 Maintenance Notice

.................................................................................................................................. 12

6 Troubleshooting

..................................................................................................................................................13

7 Optional Accessories

........................................................................................................................................ 13

7.1 Height Support & Probe Sheath

............................................................................................................. 13

Height Support and Probe Sheath

................................................................................................................ 13

7.2 Height Lifting Pillar

.................................................................................................................................... 13

7.3 Standard Probe

..........................................................................................................................................14

7.4 Curved Surface Probe

.............................................................................................................................. 14

7.5 Deep Groove Probe

.................................................................................................................................. 15

7.6 Small Hole Probe

.......................................................................................................................................16

7.7 Extension Bar

.............................................................................................................................................17

8 References

............................................................................................................................................................17

8.1Terms

............................................................................................................................................................ 17

8.2 Traversing Length of Filters

..................................................................................................................... 17

8.3 Parameters Definitions

............................................................................................................................. 18

8.4 Recommended Table of Sampling Length

............................................................................................20

Appendix

.................................................................................................................................................................. 21

Appendix I: Standard Code and Name Table

..............................................................................................21

Appendix II: Roughness Parameters Display Range

.................................................................................21

User Notes

................................................................................................................................................................22

Summary of Contents for MR200

Page 1: ...MITECH SURFACE ROUGHNESS TESTER MR200 User s Manual MITECH CO LTD www mitech ndt com ...

Page 2: ...mmunication With PC 11 3 11 Remote Control and Measurement 12 3 12 SD Card Instructions 12 4 Software Information 12 5 Maintenance 12 5 1 Probe 12 5 2 Main Unit 12 5 3 Battery 12 5 4 Calibration Specimen 12 5 5 Maintenance Notice 12 6 Troubleshooting 13 7 Optional Accessories 13 7 1 Height Support Probe Sheath 13 Height Support and Probe Sheath 13 7 2 Height Lifting Pillar 13 7 3 Standard Probe 14...

Page 3: ... radius 40mm Traversing speed Lr 0 25 Vt 0 15mm s Lr 0 8 Vt 0 5mm s Lr 2 5 Vt 1mm s Return Vt 1mm s 1 2 Functions Features 28 Measuring parameters Ra Rq Rz Rt Rp Rv RS RSm Rz JIS Ry JIS RSk R3z Rmax RPc Rmr Rku RΔa RΔq Rδc Ry Rk Rpk Rvk Mr1 Mr2 A1 A2 V0 Adopt 320μm high accuracy inductance probe Four filter methods of RC PC RC GAUSS D P Compatible with four standards ISO DIN ANSI JIS Adopt 2 7 inc...

Page 4: ...a collection system after amplification and level conversion After that those collected data are processed with digital filtering and parameter calculation by ARM chip and the measuring result can be read on OLED display The results can be printed by Bluetooth printer 1 4 Instrument Configuration Sheet1 2 No Item QTY Remarks Standard Configuration 1 M200 Main Unit 1 2 Standard Probe 1 3 Roughness ...

Page 5: ...mbient temperature 20 50 Storage temperature 30 70 Relative humidity 90 The surrounding environment should avoid of vibration strong magnetic field corrosive medium and heavy dust 2 Structure and Outline 2 1 Main Body Structure 2 2 Probe Structure ...

Page 6: ...modify result or exit the present interface Notes In other interface the unified regulation for up down left right four arrows function keys is as follows up and down arrows to switch for selecting item left and right arrows to adjust and setting specific figures and values 3 Operation 3 1 Connecting Probe To ensure the stylus down the probe is plugged into the host connection socket and pushed li...

Page 7: ...ht and left arrows press the Enter button to confirm exit Menu Setting In the main menu mode press Settings button enter the menu setting mode select Measurement condition setting you can modify the Sample length Evaluation length Range Filter Standard Parameters C rmr C rpc Rmr rδc Unit of measurement Main Menu Conditions Setting 3 4 2 System Setting In main interface long press setting to enter ...

Page 8: ...ing to exit 3 4 5 Setting Language In main interface long press set menu key enter the main menu Use Up Down arrow to select language press the Enter button to confirm exit 3 5 Preparation Before Measurement Correct and regular operation is available to obtain accurate measurements make sure to follow the implementation of standardized operations Turn on and check the battery voltage firstly wipe ...

Page 9: ...s the left right arrow to adjust settings According to the evaluation revise the inaccuracy input the corresponding range then exit Test several times and make a fine tuning until proper Notes The calibration value is according to the corresponding operating each range can be calibrated independently from each other Calibration results are stored in the instrument s memory and will not lose after ...

Page 10: ...y steps as below 1 Check Parameters Press the up arrow to enter all parameters interface Press up or down arrow to check and press setting key to exit the main menu 2 Graphic Under the status of the main interface press the left arrow to enter the graphical display interface Each page shows a sampling length through the left right arrow to switch to other sampling length At this interface press th...

Page 11: ...f measurement results 2 Read History Data If you need to check the history data enter the menu and select data store then choose read history data find the group you want press enter to read 3 9 Print Measurement Results Instrument can equip with wireless Bluetooth printer real time printing on site also can connect it to the PC to print 1 Match printer before printing a Install the matched printe...

Page 12: ... Set Interface 3 Start printing Under the status of the main interface press right arrow to output measured parameters and profile to the printer 4 Print paper 3 10 Communication With PC The instrument can be equipped with PC advanced analysis software The software has a database management graphics display parameters display measurement operation print management document management and other fun...

Page 13: ...ard upgrade press the enter key to start the upgrade The upgrade process takes a few minutes When the progress bar is full flashes to indicate the upgrade completely 6 Power off and power on 4 Software Information It is the instrument model software version number the factory serial number and identification number 5 Maintenance 5 1 Probe 1 After completing the measurement work please put the prob...

Page 14: ...w Height Support and Probe Sheath Notes 1 Length is not less than the driving stroke of the measurements otherwise the probe may fall out work piece resulting in failure 2 Confirm measuring platform are locked 3 Prior to measuring adjust the height adjustable legs to a suitable height with calipers 7 2 Height Lifting Pillar Height lifting pillar can help to adjust the position more accurately betw...

Page 15: ...olumn connecting part of the pillar check the tightening b Adjust the carriage of the pillar slightly above the surface adjust the probe slowly to the work piece In the process you should be careful especially the probe is about to touch the work piece c Adjust the body of the probe to the level visually observe whether the stylus position is near the center When lifting probe we must pay attentio...

Page 16: ...gle the head and the stylus can pass through the line respectively rather than simultaneously in this case the value is not a true depth After the measurement observe the profile there is a rectangular deep groove Read single scale line model value by several ways a Read Rt value Sometimes the location is not good it will lead wrong readings b Using software to measure the depth value on computer ...

Page 17: ...position near the center 4 When lifting or falling the probe please especially pay attention to the operation direction to avoid mistake 7 5 3 Indication Calibration 1 Use the multi scale line to calibration for the deep groove probe 2 Read Ra value 3 Compare the value with the sample value 7 5 4 Cautions 1 The probe stylus is a key part of the instrument During the plugging in and pulling out we ...

Page 18: ... c Compare it with the sample value 7 6 4 Cautions 1 The pickup stylus is a key part of the instrument During the plugging in and pulling out we should be careful not to touch the stylus to avoid damage 2 Finishing the measurement it should be put into the box 7 7 Extension Bar Using the extension bar can increase the depth of the probe for entering the work piece to measure deeper parts of the wo...

Page 19: ...profile deviation Z x from mean within sampling length 8 3 3 Maximum Height of Profile Rz Rz is the sum of height Zp of the highest profile peak from the mean line and depth Zv of the deepest profile valley from the mean line within sampling length 8 3 4 Total Peak to valley Height Rt Zv and Rt is the sum of the height of the highest peak Zp and the depth of the deepest valley Zv over the evaluati...

Page 20: ...oint Height of Irregularities RzJIS The sum of the mean height of the five highest profile peaks and the mean depth of the five deepest profile valley from mean within the sampling length 8 3 10 Maximum Height of Profile RyJIS The same to 8 3 3 Rz 8 3 11 Skewness of The Profile RSk RSk is the quotient of the mean cube value of the profile deviation Yi and the cube of Rq within sampling length 8 3 ...

Page 21: ...e is the distance of two parallel lines centered with middle line There are two ways One is absolute value method The other is relative percentage method 8 3 15 Profile support ratio curve Rmr 8 3 16 The support length ratio of the profile Rmr c 8 4 Recommended Table of Sampling Length ...

Page 22: ...tandard Name ISO 4287 International Standard DIN 4768 German Standards JIS B601 Japanese Industrial Standards ANSI B46 1 American Standard Appendix II Roughness Parameters Display Range Parameters Display Range Ra Rq 0 005μm 80μm Rz R3z Ry Rt Rp Rm 0 02μm 320μm Sk 0 100 S Sm 1mm tp 0 100 ...

Page 23: ...online reporting to repair sheet In accordance with the international relevant regulations the following are not within the scope of free warranty Damage caused by man made or improper keeping Self dismantle or non special repair shop dismantle Do not follow the requirement of service registration or warranty expired Consumable parts Service Promise MITECH users have lifelong maintenance service F...

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